Polyplastics Co., Ltd.
Climate Impact & Sustainability Data (2023-04 to 2024-03, April 2022-March 2023)
Reporting Period: 2023-04 to 2024-03
Environmental Metrics
ESG Focus Areas
- Environmental
- Social
- Governance
Environmental Achievements
- Introduced nitrogen circulation equipment in the new LCP plant in Kaohsiung, reducing energy consumption by approximately 30% and CO2 emissions by approximately 9,000 tons annually.
- Achieved a 98.6% recycling rate, a 3.8-point improvement from the previous year.
- Reduced PRTR substance emissions by 40.2% from the previous year.
Social Achievements
- Granted “Kurumin Certification” for the fourth consecutive time, supporting child-raising.
- 100% of eligible women and 90.9% of eligible men took childcare leave.
- Employs 2.51% employees with disabilities, exceeding the statutory employment rate.
Governance Achievements
- Established the Carbon Neutral Business Strategy Office to plan and promote new business with carbon neutrality as a growth driver.
- Implemented the Campaign to Eliminate Harassment in the Workplace.
- Revised the Daicel Group Code of Conduct and Ethical Standards.
Climate Goals & Targets
Long-term Goals:
- Establish a recycling-oriented scheme for all engineering plastics.
Medium-term Goals:
- Reduce total GHG emissions by 50% (Scope 1, 2) by 2030 (compared to 2018).
- Reduce PCF-focused GHG emissions intensity by 30% (including CO2 derived from raw materials) by 2030 (vs. 2018).
- Achieve a 75% reduction in landfill volume by 2025 (vs. 2019).
Short-term Goals:
- Reduce CO2 emissions to the same level as in 2018 by 2030.
Environmental Challenges
- Tough year for the engineering plastics market due to large inventories accumulated by parts manufacturers.
- Record high global temperatures and strengthened environmental policies and regulations.
- Difficulties in installing combustion equipment to control emissions of PRTR substances.
Mitigation Strategies
- Shifting to the use of renewable raw materials (bG-POM), aiming for sustainability certification for the entire Group.
- Starting a Re-compounding business and entering the recycling business to meet the European ELV Directive.
- Implementing energy conservation measures, energy conversion away from fossil fuels, and reducing emission intensity to meet GHG reduction targets.
Supply Chain Management
Climate-Related Risks & Opportunities
Opportunities
- Development of energy-efficient products and processes.
Sustainable Products & Innovation
- bG-POM
- LCP made from sustainable raw materials
Reporting Period: April 2022-March 2023
Environmental Metrics
ESG Focus Areas
- Carbon Neutrality
- Circular Economy
- Developing Talented and Engaging Human Resources
- Compliance
Environmental Achievements
- Reduced CO2 emissions by 4,500 tons annually at the Fuji Plant through Advanced Control Technology (ACT) in the TOX process.
- Reduced landfill and incineration without heat recovery rate to 10.8% by using dust from the dust collector as a raw material for cement.
- Reduced PRTR substance emissions by approximately 67% from the previous year.
- Completed PCF calculation for more than 90% of product grades.
Social Achievements
- 100% childcare leave usage rate for women and 70.4% for men (FY2021).
- Certified as a “Health and Productivity Management Organization 2023 (White 500)” by the Ministry of Economy, Trade and Industry and Japan Health Council.
- Various social contribution activities including volunteer work, donations, and educational initiatives in multiple countries.
Governance Achievements
- Implemented various compliance awareness activities across Group companies.
- Established the Carbon Neutral Business Strategy Office.
Climate Goals & Targets
Long-term Goals:
- Carbon Neutrality by 2050, ultimately Carbon Negative.
Medium-term Goals:
- Reduce PCF by 46% (cradle-to-gate basis) by 2030 compared to 2013 levels.
- Achieve zero-emissions for the group (landfill and incineration without heat recovery rate under 1%) by 2030.
- Group recycling rate of at least 97% by 2025.
- Daicel Group Total GHG emissions (Scopes 1, 2) 50% reduction (vs. 2018) by 2030.
Short-term Goals:
- Reduce PRTR emissions by 50% (Fuji Plant vs. 2019) by 2023 and 75% by 2024.
Environmental Challenges
- Global economic uncertainties including COVID-19 lockdowns, semiconductor shortages, rising raw material prices, inflation, and logistics disruptions.
- Increasing environmental regulations and customer demand for sustainable products.
- High energy consumption in engineering plastics production.
- Difficulty in collecting used engineering plastics for recycling.
Mitigation Strategies
- Developing innovative POM made from CO2 and H2 captured from manufacturing processes.
- Launching a new Re-compounding Service to recycle molding scraps.
- Implementing Advanced Control Technology (ACT) to reduce energy consumption.
- Exploring chemical recycling, energy recovery, and CO2 reuse technologies.
- Setting a target to reduce PCF by 46% by 2030.
Supply Chain Management
Responsible Procurement
- Responsible mineral procurement
Climate-Related Risks & Opportunities
Opportunities
- Development of energy-efficient products and sustainable raw materials.
Reporting Standards
Frameworks Used: SDGs
Certifications: Health and Productivity Management Organization 2023 (White 500)
Sustainable Products & Innovation
- DURACON® bG-POM (utilizing biomass methanol)
- POM contributing to carbon recycling (made from CO2 and H2)
Awards & Recognition
- Award for excellence in odor control (Nantong Plant)