Chemplast Sanmar Limited
Climate Impact & Sustainability Data (2021-2022, 2022-04 to 2023-03, 2023-04 to 2024-03)
Reporting Period: 2021-2022
Environmental Metrics
ESG Focus Areas
- Economic Value
- Care for People
- Protecting Our Planet
- Safety
- Community Partnership
Environmental Achievements
- Maintained Zero Liquid Discharge (ZLD) status since 2009.
- Reduced carbon footprint of a product supplied to Syngenta by 26% between 2016 and 2021.
- Overall specific GHG emission for Chemplast and CCVL-Cuddalore reduced from 1.27 tCO2 in FY 2020-21 to 1.03 tCO2 of the product in FY 2021-22.
Social Achievements
- Chemplast Sanmar, Plant-II (PVC Division), Mettur was awarded the British Safety Council’s Sword of Honour.
- Chemplast Sanmar, Plant III (Chlorochemicals Division), Mettur was awarded British Safety Council’s Five Star rating.
- Mettur Plant III was awarded a Silver EcoVadis status.
- Various CSR interventions focusing on livelihood initiatives, rural infrastructure projects, healthcare, education, clean water, disaster management, and training and skill development.
Governance Achievements
- No significant fines or non-monetary sanctions were imposed on Chemplast for non-compliance in FY 2021-22.
- No incidents of non-compliance concerning marketing communications, product and service information and labelling, and health and safety impacts of products and services.
Climate Goals & Targets
- Increase the production to 5000 tpa at Berigai
- Plan to install a greenfield project of 5,000 tpa at Custom Manufactured Chemicals Division at Karaikal
- Plan to increase production of EDC to 1,40,000 tpa and Caustic Soda to 1,00,000 tpa at Karaikal
- Plan to establish a greenfield project of Paste PVC facility of 70,000 tpa (in phases) in Cuddalore. First phase expected to be operational by September 2023.
Environmental Challenges
- Sustaining leadership position in Paste PVC and Suspension PVC production.
- Minimising the energy cost through captive power and maximising the surplus power for export.
- Continuing efforts to gain the leadership position in the overall PVC market in India.
- Enhancing the production capacity of our products sustaining the leadership position in the Indian market.
- Improving efficiencies of production apart from taking initiatives on energy conservation to sustain the contribution level.
- Improving power consumption in the Caustic manufacturing at Mettur and Karaikal Plants for improving the economical contribution to the bottom line.
- Financial impact due to climate change (sea level rise, changes in precipitation, extreme weather, and water scarcity).
Mitigation Strategies
- Investing in efficiency improvement initiatives at power generation units.
- Increasing the share of renewable power.
- Obtained Consent to Establish and approval to increase production.
- Regular maintenance to ensure the working capability of the production machinery.
- Operational review and energy audit to identify the bottlenecks.
- Implemented power reduction measures in the process of caustic manufacturing units.
- Developing strategies to address the impact of climate change.
Supply Chain Management
Supplier Audits: 73 suppliers interacted with
Responsible Procurement
- Regular evaluation of supply chain across environmental, social, and governance parameters
- Awareness programs to educate suppliers on responsible and sustainable sourcing
- Structured approach to engage, analyse and assess the impact of procurement operations
- Risk mitigation strategy to minimise negative effects
Climate-Related Risks & Opportunities
Physical Risks
- Sea level rise
- Changes in precipitation
- Extreme weather
- Water scarcity
Reporting Standards
Frameworks Used: GRI Standards: Comprehensive option
Certifications: ISO 9001, ISO 14000, ISO 45001/OHSAS 18001, Responsible Care
Third-party Assurance: Ernst & Young Associates LLP (Limited Assurance)
Awards & Recognition
- British Safety Council’s Sword of Honour (Plant II)
- British Safety Council’s Five Star rating (Plant III)
- Silver EcoVadis medal (Plant III)
- Sustainability award from Syngenta
Reporting Period: 2022-04 to 2023-03
Environmental Metrics
ESG Focus Areas
- Environmental
- Social
- Governance
Environmental Achievements
- Mettur facility received the ICC-Evonik Award for Excellence in Environmental Management.
- Received the Nicer Globe User Company Award for excellence in transportation safety with zero incidents.
Social Achievements
- Eleven employees awarded for outstanding performance and long-term commitment.
- Thirteen employees honored with Long Service Awards for 30, 35, and 40 years of service.
Governance Achievements
- Maintained ISO 14001 and OHSAS 18001/ISO 45001 certifications.
- Retained Responsible Care logo until 2025.
Climate Goals & Targets
- Not disclosed
- Not disclosed
- Not disclosed
Environmental Challenges
- Escalation in energy prices due to the Russia-Ukraine war.
- Significant impact on Chinese demand caused by their Zero-Covid-19 policy and subsequent product dumping into India.
- Rising interest rates worldwide.
Mitigation Strategies
- Investing in future-proof technology.
- Diversifying sourcing.
- Monitoring supplier performances.
- Collaborating with industry peers.
- Investing in technology to ensure smooth supply chain operation.
Supply Chain Management
Supplier Audits: 61 suppliers evaluated for environmental & social parameters; 2 suppliers evaluated at site
Responsible Procurement
- Monitoring and engaging key suppliers through training, audit, and assessment processes.
- Supplier code of conduct.
- Supply chain management.
- Risk mitigation.
Climate-Related Risks & Opportunities
Physical Risks
- Extreme weather events, sea-level rise, changes in precipitation patterns.
Transition Risks
- Evolving climate-related regulations, such as carbon pricing or emissions reduction targets.
Opportunities
- Energy efficiency improvements and water resource management.
Reporting Standards
Frameworks Used: GRI Standards 2021
Certifications: ISO 14001, OHSAS 18001/ISO 45001
Third-party Assurance: KPMG Assurance and Consulting Services LLP (Limited Assurance)
UN Sustainable Development Goals
- Not disclosed
Not disclosed
Sustainable Products & Innovation
- Not disclosed
Awards & Recognition
- ICC-Evonik Award for Excellence in Environmental Management
- Nicer Globe User Company Award
- British Safety Council’s ‘Sword of Honour 2020’
- Responsible care logo
- Five Star Occupational Health and Safety Award
Reporting Period: 2023-04 to 2024-03
Environmental Metrics
ESG Focus Areas
- Environment
- Social
- Governance
Environmental Achievements
- All facilities adopted Zero Liquid Discharge.
- Eliminated dependence on groundwater in coastal facilities through desalination plants.
- Reduced emissions by 8,885 tCO2e.
- Mettur PVC plant achieved five million safe man-hours without any Lost Time Injury.
Social Achievements
- CCVL retained the ‘Five Star’ rating for Occupational Health and Safety from the British Safety Council for the fourth consecutive year.
- Mettur and Karaikal plants received the top ‘Five Star’ rating from the British Safety Council.
- Karaikal Plant and Mettur Plants 1 and 4 awarded the Sword of Honour from the British Safety Council.
- Various CSR initiatives spanning healthcare, education, sports, rural development, women empowerment, and access to clean drinking water.
Governance Achievements
- Robust management systems and strong governance structures grounded in ethics, fairness, and transparency.
- Established clear roles, responsibilities, and obligations of the Board.
- Implemented a Business Responsibility and Sustainability Policy in line with the National Guidelines on Responsible Business Conduct (NGRBC).
Climate Goals & Targets
- Zero harm culture by 2027
Environmental Challenges
- Significant challenges inherent to chemical manufacture.
- Water scarcity.
- Managing waste effectively.
- Reducing the carbon footprint of operations.
- Managing financial impact due to climate change.
- Mitigating Health, Safety and Environmental risks for employees and nearby communities.
- Minimising the risks of chemical transportation on society.
- Managing potential/actual negative impacts due to chemical operation in nearby areas.
- Responding to the needs of local communities.
Mitigation Strategies
- Zero Liquid Discharge (ZLD) plants.
- Desalination plants.
- Rainwater harvesting facilities.
- Energy-efficient systems and technologies.
- Alternative fuels and renewable energy sources.
- Strategies to address risks arising from climate change.
- Responsible Care code of practices.
- Safety training, audits, and initiatives.
- Process Safety Management Systems.
- Safety protocols for chemical transportation.
- Environmental surveillance.
- Community outreach programmes.
- Grievance resolution system.
Supply Chain Management
Supplier Audits: 87 suppliers evaluated for environmental & social parameters
Responsible Procurement
- Supply chain assessment
- Supplier code of conduct
- Awareness programmes for sustainable sourcing
- Regular communication with major suppliers
- Assessment of supply chain partners for environmental, social, and legal compliance.
Climate-Related Risks & Opportunities
Physical Risks
- Operational disruptions
- Increased maintenance costs
Transition Risks
- Changing climate change regulations (carbon pricing, emissions reduction targets)
Opportunities
- Incentives for cleaner technologies and sustainable practices
- Competitive advantages through early adoption of sustainable practices
Reporting Standards
Frameworks Used: GRI Standards
Certifications: ISO 9001:2015, ISO 14001:2015, ISO 45001:2018
Third-party Assurance: Ernst & Young LLP
Awards & Recognition
- National Award for Excellence in Water Management 2023
- ICC VINATI ORGANICS AWARD 2022
- Occupational Health, Safety and Environment Awards 2023 from National Safety Council
- Sword of Honour from the British Safety Council