Climate Change Data

Chemplast Sanmar Limited

Climate Impact & Sustainability Data (2021-2022, 2022-04 to 2023-03, 2023-04 to 2024-03)

Reporting Period: 2021-2022

Environmental Metrics

Total Energy Consumption:64,51,600 GJ

ESG Focus Areas

  • Economic Value
  • Care for People
  • Protecting Our Planet
  • Safety
  • Community Partnership

Environmental Achievements

  • Maintained Zero Liquid Discharge (ZLD) status since 2009.
  • Reduced carbon footprint of a product supplied to Syngenta by 26% between 2016 and 2021.
  • Overall specific GHG emission for Chemplast and CCVL-Cuddalore reduced from 1.27 tCO2 in FY 2020-21 to 1.03 tCO2 of the product in FY 2021-22.

Social Achievements

  • Chemplast Sanmar, Plant-II (PVC Division), Mettur was awarded the British Safety Council’s Sword of Honour.
  • Chemplast Sanmar, Plant III (Chlorochemicals Division), Mettur was awarded British Safety Council’s Five Star rating.
  • Mettur Plant III was awarded a Silver EcoVadis status.
  • Various CSR interventions focusing on livelihood initiatives, rural infrastructure projects, healthcare, education, clean water, disaster management, and training and skill development.

Governance Achievements

  • No significant fines or non-monetary sanctions were imposed on Chemplast for non-compliance in FY 2021-22.
  • No incidents of non-compliance concerning marketing communications, product and service information and labelling, and health and safety impacts of products and services.

Climate Goals & Targets

Medium-term Goals:
  • Increase the production to 5000 tpa at Berigai
  • Plan to install a greenfield project of 5,000 tpa at Custom Manufactured Chemicals Division at Karaikal
  • Plan to increase production of EDC to 1,40,000 tpa and Caustic Soda to 1,00,000 tpa at Karaikal
Short-term Goals:
  • Plan to establish a greenfield project of Paste PVC facility of 70,000 tpa (in phases) in Cuddalore. First phase expected to be operational by September 2023.

Environmental Challenges

  • Sustaining leadership position in Paste PVC and Suspension PVC production.
  • Minimising the energy cost through captive power and maximising the surplus power for export.
  • Continuing efforts to gain the leadership position in the overall PVC market in India.
  • Enhancing the production capacity of our products sustaining the leadership position in the Indian market.
  • Improving efficiencies of production apart from taking initiatives on energy conservation to sustain the contribution level.
  • Improving power consumption in the Caustic manufacturing at Mettur and Karaikal Plants for improving the economical contribution to the bottom line.
  • Financial impact due to climate change (sea level rise, changes in precipitation, extreme weather, and water scarcity).
Mitigation Strategies
  • Investing in efficiency improvement initiatives at power generation units.
  • Increasing the share of renewable power.
  • Obtained Consent to Establish and approval to increase production.
  • Regular maintenance to ensure the working capability of the production machinery.
  • Operational review and energy audit to identify the bottlenecks.
  • Implemented power reduction measures in the process of caustic manufacturing units.
  • Developing strategies to address the impact of climate change.

Supply Chain Management

Supplier Audits: 73 suppliers interacted with

Responsible Procurement
  • Regular evaluation of supply chain across environmental, social, and governance parameters
  • Awareness programs to educate suppliers on responsible and sustainable sourcing
  • Structured approach to engage, analyse and assess the impact of procurement operations
  • Risk mitigation strategy to minimise negative effects

Climate-Related Risks & Opportunities

Physical Risks
  • Sea level rise
  • Changes in precipitation
  • Extreme weather
  • Water scarcity

Reporting Standards

Frameworks Used: GRI Standards: Comprehensive option

Certifications: ISO 9001, ISO 14000, ISO 45001/OHSAS 18001, Responsible Care

Third-party Assurance: Ernst & Young Associates LLP (Limited Assurance)

Awards & Recognition

  • British Safety Council’s Sword of Honour (Plant II)
  • British Safety Council’s Five Star rating (Plant III)
  • Silver EcoVadis medal (Plant III)
  • Sustainability award from Syngenta

Reporting Period: 2022-04 to 2023-03

Environmental Metrics

Total Carbon Emissions:708170 tCO2e/year
Scope 1 Emissions:521058 tCO2e/year
Scope 2 Emissions:129179 tCO2e/year
Scope 3 Emissions:57933 tCO2e/year
Renewable Energy Share:Not disclosed
Total Energy Consumption:6472212 GJ/year
Water Consumption:14818108 KL/year
Waste Generated:28429 metric tons/year
Carbon Intensity:Not disclosed

ESG Focus Areas

  • Environmental
  • Social
  • Governance

Environmental Achievements

  • Mettur facility received the ICC-Evonik Award for Excellence in Environmental Management.
  • Received the Nicer Globe User Company Award for excellence in transportation safety with zero incidents.

Social Achievements

  • Eleven employees awarded for outstanding performance and long-term commitment.
  • Thirteen employees honored with Long Service Awards for 30, 35, and 40 years of service.

Governance Achievements

  • Maintained ISO 14001 and OHSAS 18001/ISO 45001 certifications.
  • Retained Responsible Care logo until 2025.

Climate Goals & Targets

Long-term Goals:
  • Not disclosed
Medium-term Goals:
  • Not disclosed
Short-term Goals:
  • Not disclosed

Environmental Challenges

  • Escalation in energy prices due to the Russia-Ukraine war.
  • Significant impact on Chinese demand caused by their Zero-Covid-19 policy and subsequent product dumping into India.
  • Rising interest rates worldwide.
Mitigation Strategies
  • Investing in future-proof technology.
  • Diversifying sourcing.
  • Monitoring supplier performances.
  • Collaborating with industry peers.
  • Investing in technology to ensure smooth supply chain operation.

Supply Chain Management

Supplier Audits: 61 suppliers evaluated for environmental & social parameters; 2 suppliers evaluated at site

Responsible Procurement
  • Monitoring and engaging key suppliers through training, audit, and assessment processes.
  • Supplier code of conduct.
  • Supply chain management.
  • Risk mitigation.

Climate-Related Risks & Opportunities

Physical Risks
  • Extreme weather events, sea-level rise, changes in precipitation patterns.
Transition Risks
  • Evolving climate-related regulations, such as carbon pricing or emissions reduction targets.
Opportunities
  • Energy efficiency improvements and water resource management.

Reporting Standards

Frameworks Used: GRI Standards 2021

Certifications: ISO 14001, OHSAS 18001/ISO 45001

Third-party Assurance: KPMG Assurance and Consulting Services LLP (Limited Assurance)

UN Sustainable Development Goals

  • Not disclosed

Not disclosed

Sustainable Products & Innovation

  • Not disclosed

Awards & Recognition

  • ICC-Evonik Award for Excellence in Environmental Management
  • Nicer Globe User Company Award
  • British Safety Council’s ‘Sword of Honour 2020’
  • Responsible care logo
  • Five Star Occupational Health and Safety Award

Reporting Period: 2023-04 to 2024-03

Environmental Metrics

Total Carbon Emissions:5,56,126 tCO2e/year
Scope 1 Emissions:6,99,285 tCO2e/year
Scope 2 Emissions:54,638 tCO2e/year
Scope 3 Emissions:88,521 tCO2e/year
Total Energy Consumption:74,59,083 GJ/year
Water Consumption:1,53,25,563 KL/year
Waste Generated:30,972.68 tons/year

ESG Focus Areas

  • Environment
  • Social
  • Governance

Environmental Achievements

  • All facilities adopted Zero Liquid Discharge.
  • Eliminated dependence on groundwater in coastal facilities through desalination plants.
  • Reduced emissions by 8,885 tCO2e.
  • Mettur PVC plant achieved five million safe man-hours without any Lost Time Injury.

Social Achievements

  • CCVL retained the ‘Five Star’ rating for Occupational Health and Safety from the British Safety Council for the fourth consecutive year.
  • Mettur and Karaikal plants received the top ‘Five Star’ rating from the British Safety Council.
  • Karaikal Plant and Mettur Plants 1 and 4 awarded the Sword of Honour from the British Safety Council.
  • Various CSR initiatives spanning healthcare, education, sports, rural development, women empowerment, and access to clean drinking water.

Governance Achievements

  • Robust management systems and strong governance structures grounded in ethics, fairness, and transparency.
  • Established clear roles, responsibilities, and obligations of the Board.
  • Implemented a Business Responsibility and Sustainability Policy in line with the National Guidelines on Responsible Business Conduct (NGRBC).

Climate Goals & Targets

Long-term Goals:
  • Zero harm culture by 2027

Environmental Challenges

  • Significant challenges inherent to chemical manufacture.
  • Water scarcity.
  • Managing waste effectively.
  • Reducing the carbon footprint of operations.
  • Managing financial impact due to climate change.
  • Mitigating Health, Safety and Environmental risks for employees and nearby communities.
  • Minimising the risks of chemical transportation on society.
  • Managing potential/actual negative impacts due to chemical operation in nearby areas.
  • Responding to the needs of local communities.
Mitigation Strategies
  • Zero Liquid Discharge (ZLD) plants.
  • Desalination plants.
  • Rainwater harvesting facilities.
  • Energy-efficient systems and technologies.
  • Alternative fuels and renewable energy sources.
  • Strategies to address risks arising from climate change.
  • Responsible Care code of practices.
  • Safety training, audits, and initiatives.
  • Process Safety Management Systems.
  • Safety protocols for chemical transportation.
  • Environmental surveillance.
  • Community outreach programmes.
  • Grievance resolution system.

Supply Chain Management

Supplier Audits: 87 suppliers evaluated for environmental & social parameters

Responsible Procurement
  • Supply chain assessment
  • Supplier code of conduct
  • Awareness programmes for sustainable sourcing
  • Regular communication with major suppliers
  • Assessment of supply chain partners for environmental, social, and legal compliance.

Climate-Related Risks & Opportunities

Physical Risks
  • Operational disruptions
  • Increased maintenance costs
Transition Risks
  • Changing climate change regulations (carbon pricing, emissions reduction targets)
Opportunities
  • Incentives for cleaner technologies and sustainable practices
  • Competitive advantages through early adoption of sustainable practices

Reporting Standards

Frameworks Used: GRI Standards

Certifications: ISO 9001:2015, ISO 14001:2015, ISO 45001:2018

Third-party Assurance: Ernst & Young LLP

Awards & Recognition

  • National Award for Excellence in Water Management 2023
  • ICC VINATI ORGANICS AWARD 2022
  • Occupational Health, Safety and Environment Awards 2023 from National Safety Council
  • Sword of Honour from the British Safety Council