Graham Packaging
Climate Impact & Sustainability Data (2018, 2019, 2021, 2023)
Reporting Period: 2018
Environmental Metrics
Total Carbon Emissions:28,334 MT CO2e (Scope 1) + 491,085 MT CO2e (Scope 2) in 2018
Scope 1 Emissions:28,334 MT CO2e
Scope 2 Emissions:491,085 MT CO2e
Scope 3 Emissions:Not disclosed
Renewable Energy Share:Not disclosed
Total Energy Consumption:1,104,373 MWh (electrical) + 372,792 mmBTU (natural gas) + 448,491 gal (propane) in 2018
Water Consumption:1,521 megaliters of surface water in 2018
Waste Generated:5.952 metric tons to landfills in 2018
Carbon Intensity:Not disclosed
ESG Focus Areas
- Environmental
- Social
- Governance
Environmental Achievements
- Reduced CO2 emissions by more than 5% at select locations from 2010-2017
- Diverted approximately 300 million plastic containers from landfills each year through the Graham Recycling Center
- Implemented lightweighting initiatives for both PET and HDPE packaging, reducing weight and transportation needs
- Used 65 million pounds of HDPE post-consumer resin in 2018, 42 million pounds from their own recycling center
- Processed over 550 million pounds of PET resin and over 670 million pounds of HDPE resin across global facilities in 2018
- Reduced process water by 100+ million gallons since 2014
- Achieved sustained energy improvement since 2014
Social Achievements
- Reduced recordable injury rate by 62% since 2014
- Implemented a Pay-for-Skills program for hourly employees
- Launched Litmos Learning Management System for employee training and development
- Implemented FrontLine Leadership Development and Fundamentals program
- Community involvement initiatives across multiple global plants
Governance Achievements
- Developed a well-developed Ethics & Compliance Program
- Established an ethics hotline accessible globally
- Signed the Ellen MacArthur Foundation’s New Plastics Economy Global Commitment, pledging that their full line of packaging will be recyclable or reusable by 2025
- Joined the Department of Energy’s Better Plants Program with plans to reduce energy usage by at least 25% over the next 10 years
Climate Goals & Targets
Long-term Goals:
- Eliminate waste to landfills
- Reduce ocean-bound plastic
Medium-term Goals:
- Reduce energy usage by 25% over the next 10 years (Better Plants Program)
- 100% of packaging to be recycled back into bottles or recovered for use in other plastic products by 2025
Short-term Goals:
- Increase post-consumer resin content in bottles
- Improve recyclability in all categories
- Decrease carbon footprint
Environmental Challenges
- Barriers to recycling (inconsistent collection, misinformation, lack of consumer understanding, limited access to recycling services)
- Challenges with biodegradable resins (not truly biodegradable, lack of industrial facilities, disruption to recycling stream)
- High cost of post-consumer recycled PET (rPET), depending on source and consistency
Mitigation Strategies
- Developed a network of HDPE recyclers to meet customer needs and prevent material shortages
- Investing in research and experimentation with bio-based resins
- Working with customers to determine the best way to meet their needs for recycled content, supplying packaging with 10% to 100% recycled materials
- Implementing lightweighting and design innovations to minimize impacts across the product life cycle
- Customer colocation to reduce transportation needs and carbon footprint
- Planning to test a Zero Waste Program at several pilot plants in 2019
Supply Chain Management
Supplier Audits: Not disclosed
Responsible Procurement
- Working with suppliers to test and validate chemically recycled and bio-based plastics
Climate-Related Risks & Opportunities
Physical Risks
- Not disclosed
Transition Risks
- Not disclosed
Opportunities
- Lightweighting, renewable energy sources
Reporting Standards
Frameworks Used: Greenhouse Gas Protocol
Certifications: Null
Third-party Assurance: Not disclosed
UN Sustainable Development Goals
- Not disclosed
Not disclosed
Sustainable Products & Innovation
- ThermaSet® heat-set process
- Textured reusable bottles
Awards & Recognition
- Not disclosed
Reporting Period: 2019
Environmental Metrics
Total Carbon Emissions:481,068.12 tCO2e/year (Scope 1 & 2 combined)
Scope 1 Emissions:22,591.12 tCO2e/year
Scope 2 Emissions:459,477 tCO2e/year
Scope 3 Emissions:Not disclosed
Renewable Energy Share:Not disclosed
Total Energy Consumption:1,160,482 MWh/year
Water Consumption:1,465 Megaliters/year
Waste Generated:Not disclosed
Carbon Intensity:Not disclosed
ESG Focus Areas
- Environmental
- Social
- Governance
Environmental Achievements
- 6% overall reduction in energy usage
- 19.4% combined decrease in Scope 1 & 2 Greenhouse Gas Emissions
- 96% waste reused or recycled by Lexington, KY, plant
- 100% renewable energy used by two Graham facilities in Brazil
- 65.7 million pounds of HDPE PCR content consumed
- 375 million containers diverted from landfills by Graham Recycling Operation
- 25%+ Ocean-Bound PCR Content in a single bottle
- 56% increase in the use of rPET content
Social Achievements
- Launched Employee Resource Groups (ERGs) for Women in Business and Young Professionals
- Implemented Pay-for-Skills program for hourly employees
- Continued implementation of Litmos Learning Management System (LMS), completing over 40,000 learning events
- Defined and rolled out an updated Graham Competency Model
- Increased investment in training
Governance Achievements
- Well-developed Ethics & Compliance Program with training on code of conduct, fraud policies, anti-corruption, anti-bribery, antitrust and privacy
Climate Goals & Targets
Long-term Goals:
- Not disclosed
Medium-term Goals:
- Incorporate an average of 20% PCR across all bottles by 2025
- Achieve 100% recyclability by 2025
- Reduce energy usage by 25% by 2028
Short-term Goals:
- Reduce energy usage by 5% in 2020
- Increase average PCR use to 10% in 2020
- Conduct more than 25 life-cycle assessments in 2020
Environmental Challenges
- Increased cost of processing recyclables
- Lack of equal access to recycling
- Material contamination in recycling streams
- Lack of centralized data and decision-making in recycling
- Growing consumer demand for sustainable packaging
- New regulations around recyclability and recycled content
Mitigation Strategies
- Working with industry associations and partners to improve recycling infrastructure
- Developing innovative processes and technologies to increase use of PCR and ocean-bound plastic
- Adapting to changing regulations through continuous improvement
- Investing in R&D to develop innovative processes and technologies
- Implementing the Graham Operating System to standardize manufacturing, measure plant performance, drive accountability and reduce waste
Supply Chain Management
Supplier Audits: Not disclosed
Responsible Procurement
- Not disclosed
Climate-Related Risks & Opportunities
Physical Risks
- Not disclosed
Transition Risks
- Not disclosed
Opportunities
- Not disclosed
Reporting Standards
Frameworks Used: Null
Certifications: Null
Third-party Assurance: Not disclosed
UN Sustainable Development Goals
- Not disclosed
Not disclosed
Sustainable Products & Innovation
- ThermaSet® PET
- Packaging incorporating ocean-bound PCR
Awards & Recognition
- Not disclosed
Reporting Period: 2021
Environmental Metrics
Total Carbon Emissions:1,811,385 tCO2e/year
Scope 1 Emissions:31,750 tCO2e/year
Scope 2 Emissions:459,943 tCO2e/year
Scope 3 Emissions:1,319,691 tCO2e/year
Renewable Energy Share:Not disclosed
Total Energy Consumption:1,150,491,823 kWh/year
Water Consumption:346,345,791 gallons/year
Waste Generated:Not disclosed
Carbon Intensity:Not disclosed
ESG Focus Areas
- Environmental
- Social
- Governance
Environmental Achievements
- 90.4% recyclability of Graham products by U.S. standards, 98% by Ellen MacArthur Foundation standards
- 2.5 million pounds of ocean-bound plastic processed
- 50+ life-cycle assessments completed
- 11% reduction in annual electricity usage at Florence, KY, plant
- 1% reduction in GHG emissions since 2020
- 7% overall PCR use
- 14% reduction in water usage since 2018
Social Achievements
- 5,929 pounds of trash removed from communities during Cleanup Day events
- 100% of Graham work locations participated in employee-led community service activities
- 2 plants received ISCC Plus certification
- Launched Green Procurement Team
Governance Achievements
- Graham Engagement Action Teams (GREATs) meet monthly
- 2 Active Employee Resource Groups
- Patrick McNabb named as first vice president of cybersecurity
- Better Projects Award from DOE
- Updated FCPA, GDPR and Fraud policies
- Used Supplier Scorecards to evaluate ESG compliance of potential suppliers
Climate Goals & Targets
Long-term Goals:
- Not disclosed
Medium-term Goals:
- 30% reduction in GHG emissions by 2030 from a 2020 baseline
- 20% average PCR use, including ocean-bound PCR, across all Graham products by 2025
- 25% energy intensity reduction by 2028 from a 2018 baseline
- 70% of Graham facilities will engage in more than one employee-led community support activity
Short-term Goals:
- 100% recyclable, reusable or compostable packaging by 2025
- 100% of global facilities will participate in at least one employee-led community support activity
Environmental Challenges
- Varying global definitions of recyclability
- Challenges in recycling colored plastics, especially black plastics
- Need to increase supply of recycled material to meet growing demand
- COVID-19 pandemic impacts on operations and labor market
- Need to improve data accuracy and reporting
- Climate change impacts
Mitigation Strategies
- Monitoring all definitions of recyclability
- Promoting the use of detectable black colorant and reduction/elimination of colorant
- Exploring advanced barrier technologies and reduced/responsible label use
- Challenging procurement team to spend 25% of time sourcing recycled and green materials
- Improving data collection and reporting systems
- Implementing operational efficiencies and sustainable packaging solutions, exploring science-based targets for GHG emissions
Supply Chain Management
Supplier Audits: Not disclosed
Responsible Procurement
- Supplier Quality Manual and Code of Ethics Policy
- Supplier Scorecards to evaluate ESG compliance
Climate-Related Risks & Opportunities
Physical Risks
- Severe weather
Transition Risks
- Regulatory changes
Opportunities
- Development of energy-efficient products
Reporting Standards
Frameworks Used: GRI, UN Global Compact
Certifications: ISCC Plus
Third-party Assurance: Not disclosed
UN Sustainable Development Goals
- Not disclosed
Not disclosed
Sustainable Products & Innovation
- ThermaSet® PET solution
- Lightweight packaging
- Advanced barrier technologies
Awards & Recognition
- 2021 Better Project Award from the U.S. Department of Energy
- 2021 Best Workplaces in Lancaster County Award
- Ethics in Business Award from Samaritan Counseling Center
Reporting Period: 2023
Environmental Metrics
Total Carbon Emissions:1,441,583 tCO2e/year
Scope 1 Emissions:21,057 tCO2e/year
Scope 2 Emissions:366,443 tCO2e/year
Scope 3 Emissions:1,054,084 tCO2e/year
Renewable Energy Share:Not disclosed
Total Energy Consumption:1,019,903,306 kWh/year
Water Consumption:330,430,652 gallons/year
Waste Generated:19,478,412 lbs/year
Carbon Intensity:2.19 tCO2e/t produced
ESG Focus Areas
- Climate Change
- Circular Economy
- Employee Health and Safety
- Diversity, Equity & Inclusion
- Governance
Environmental Achievements
- Achieved a No. 1 ranking in the Containers & Packaging industry by Morningstar Sustainalytics with a negligible risk rating of 9.6.
- Greenhouse gas emissions reduction targets approved by the Science-Based Targets initiative (SBTi).
- Absolute emissions reduced 20% from baseline, and intensity reduced 7% vs. baseline.
- Eliminated 736,784 lbs of plastic through lightweighting.
- 22 plants Operation Clean Sweep® certified.
Social Achievements
- Lowest number of recordable incidents in Graham Packaging’s history for the second year in a row (29 in 2023).
- Advancement of Graham Blue Culture.
- Introduction of MyGraham employee engagement app.
- Implementation of cardinal rules of quality.
Governance Achievements
- Expanded audit program.
- Implementation of a COSO 2017 compliant ERM framework.
- Creation of a business continuity plan (BCP) and Disaster Recovery Plan (DRP).
Climate Goals & Targets
Long-term Goals:
- Net Zero emissions by 2050.
Medium-term Goals:
- 25% less energy intensity by end of 2028.
- 30% GHG reduction by end of 2030.
Short-term Goals:
- 100% recyclable, reusable or compostable products by 2025.
- 20% average PCR in product portfolio by 2025.
Environmental Challenges
- Remaining 2% of products not recyclable (including black bottles and PVC).
- Increasing PCR incorporation.
- Future supply of PCR may be constrained.
- Lack of regulation and consistency in US recycling.
- Climate-related risks (extreme weather, supply chain disruptions, regulatory changes).
Mitigation Strategies
- Partnering with NLCRC to establish recycling system for lubricant bottles.
- Working to eliminate remaining PVC by end of 2025.
- Offering more solutions to help customers meet sustainability goals.
- ISCC Plus and RMS certifications.
- Climate scenario analysis based on TCFD guidelines.
- Incorporation of climate risks into overall risk management governance.
Supply Chain Management
Supplier Audits: Supplier Sustainability Questionnaire rolled out to key suppliers in North America (60% of annual spend).
Responsible Procurement
- Supplier Quality Manual
- Green Procurement Policy
- Supplier Environmental Code
Climate-Related Risks & Opportunities
Physical Risks
- Extreme weather
Transition Risks
- Regulatory changes
- Market shifts
Opportunities
- Development of energy-efficient products
Reporting Standards
Frameworks Used: GRI, SASB, TCFD
Certifications: ISO 9001, FSSC 22000, ISCC Plus, RMS
Third-party Assurance: Not disclosed
UN Sustainable Development Goals
- Not disclosed
Not disclosed
Sustainable Products & Innovation
- AccuStrength™
- ActiveWeb / Active Base™
- REFPET
Awards & Recognition
- World Sustainability Award Finalist (four categories)