Macfarlane Group PLC
Climate Impact & Sustainability Data (2019, 2020, 2021, 2022, 2023)
Reporting Period: 2019
Environmental Metrics
Total Carbon Emissions:6,752 tCO2e/year
Scope 1 Emissions:5,312 tCO2e/year
Scope 2 Emissions:1,440 tCO2e/year
Carbon Intensity:0.030 tCO2e/£000
ESG Focus Areas
- Environmental care
- Customer experience
- Employee engagement
Environmental Achievements
- Overall footprint decreased 7.5% from 7,297 tonnes to 6,752 tonnes of CO2e
- Overall waste tonnages decreased despite additional sales and acquisitions, maintaining waste management objectives to deliver a high recycling and recovery rate. Achieved over 98.3% of waste diverted from landfill.
- Majority of Macfarlane sites now purchase electricity through renewable sources.
- Four sites registered as FSC® accredited.
Social Achievements
- Reduction in accident frequency rate to lowest figure for 4 years
- Launch of new Safe Operating Procedures across Packaging Design and Manufacture Operations and Group Logistics
- 178% increase in reporting of Safety Observations
- Introduction of award scheme to encourage the reporting of safety observations
- New online safety awareness training introduced
- Increase in training hours for Packaging and Labels business in 2019 to 16 hours per employee (Group average 15 hours)
Governance Achievements
- Annual review of Board effectiveness and Board Committees effectiveness
- Consideration of Board composition with a focus on diversity
- Review of succession planning for Executive and Non-executive Directors
- Appointment of Andrea Dunstan as nominated Employee Director
Climate Goals & Targets
Long-term Goals:
- Not disclosed
Medium-term Goals:
- Not disclosed
Short-term Goals:
- Reduce property costs below 4.0% of sales in 2020
- Further year-on-year reduction in CO2e/Sales in 2020
Environmental Challenges
- Weaker demand and sales price deflation impacting sales revenue from existing customers
- Demand weakness in the automotive sector impacting Packaging Design and Manufacture sales
- Increasingly competitive conditions in the retail sector impacting Labels’ margin
- Raw material price fluctuations
- Property costs
- Working capital investment recovery
- Financial liquidity
- Decentralised structure management
- Defined benefit pension scheme deficit
Mitigation Strategies
- Good growth in new business offsetting weaker demand and sales price deflation
- Actions to improve operational performance and margins in Packaging Design and Manufacture
- Effective management of input price changes on paper-based products
- Close work with suppliers to manage price movements
- Alternative supplier relationships to minimise dependency
- Redesigning packs to reduce packing costs
- Assigning, selling, or sub-leasing non-operational sites
- Rigorous management of trade receivables
- Regular review of inventory levels and order patterns
- Maintaining appropriate level of committed bank facilities
- Providing staff with right working environment, information, and sales tools
- Comprehensive management information system with KPI monitoring
- Closing the scheme to new members in 2002, amending benefits, and making deficit reduction contributions
- Careful review of potential acquisition targets and established due diligence and integration processes
Supply Chain Management
Responsible Procurement
- Close work with suppliers to manage price movements and ensure robust supply chain
Climate-Related Risks & Opportunities
Physical Risks
- Increased frequency of extreme weather incidents
Transition Risks
- Increased raw material prices
- Increased business interruption
- Reduced economic activity
Reporting Standards
Frameworks Used: ISO 14064-1:2006, TCFD
Certifications: ISO 14001, ISO 9001, FSC®
Third-party Assurance: EcoAct
Reporting Period: 2020
Environmental Metrics
Total Carbon Emissions:6,786 tCO2e
Scope 1 Emissions:5,395 tCO2e
Scope 2 Emissions:1,391 tCO2e
Carbon Intensity:0.0295 tCO2e/£000
ESG Focus Areas
- Environmental
- Social
- Governance
Environmental Achievements
- Overall waste tonnages decreased despite additional sales and a further acquisition, maintaining waste management objectives to deliver a high recycling and recovery rate. Achieved over 99.2% of waste diverted from landfill.
- Majority of Group sites now purchase electricity through renewable sources.
- Twelve sites registered as FSC® accredited.
Social Achievements
- Maintained effective communication with employees during the pandemic.
- Provided mental health awareness training for senior managers.
- Implemented employee engagement activities and care packages.
Governance Achievements
- Board reviewed and approved the revised incentive programmes for employees.
- Board approved the repayment of government support received through VAT and PAYE/NIC deferrals and grants received for furlough payments.
- Board approved the reinstatement of market guidance and the recommencement of dividends.
Climate Goals & Targets
Medium-term Goals:
- All sites registered to BSI ISO 14001 by 2025.
Short-term Goals:
- Further year-on-year reduction in emissions in 2021.
Environmental Challenges
- Covid-19 pandemic impacting demand, cash flow, supply chain, and employee wellbeing.
- Brexit-related risks to supply chain.
- Increased bad debt experience.
Mitigation Strategies
- Implemented safety protocols, furlough scheme, and remote work options.
- Stress-tested financial position and took actions to preserve cash.
- Maintained service to customers and adjusted staffing levels.
- Reviewed and implemented procedures to reopen sites safely.
- Monitored and mitigated supply chain disruptions.
- Increased diligence over customer credit and working capital management.
Supply Chain Management
Responsible Procurement
- Close collaboration with suppliers to promote sustainable business practices and supply more environmentally friendly products.
- Use of an Environmental Product Matrix.
Climate-Related Risks & Opportunities
Physical Risks
- Increased frequency of extreme weather incidents
Transition Risks
- Increased raw material prices
- Increased business interruption
- Reduced economic activity
Opportunities
- Development of energy-efficient products
Reporting Standards
Frameworks Used: TCFD
Certifications: ISO 14001
Third-party Assurance: EcoAct
Sustainable Products & Innovation
- Bespoke sized boxes with inserts for Halfords children’s bikes, reducing plastic packaging.
Reporting Period: 2021
Environmental Metrics
Total Carbon Emissions:6,676 tCO2e
Scope 1 Emissions:5,465 tCO2e
Scope 2 Emissions:1,211 tCO2e
Carbon Intensity:0.0234 tCO2e/£000 revenue in 2021
ESG Focus Areas
- Climate change
- Customer engagement
- Employee engagement
- Supplier engagement
- Community engagement
- Governance
Environmental Achievements
- 20.7% CO2e intensity reduction in 2021 (1.6% absolute reduction)
- 99% of Macfarlane Group waste diverted from landfill
- Ordered five new electric trucks to be added to the delivery fleet in 2022
- Achieved a Gold rating in the EcoVadis sustainability survey (top 5% globally in the industry)
Social Achievements
- Launched employee assistance program aimed at improving mental well-being
- Average of 16 hours of training per employee in 2021 (increase from 10 hours in 2020)
- Company-wide bonuses at record levels in 2021, with 87% of employees receiving a bonus
Governance Achievements
- ESG is now a standing item on the Board agenda
- Appointment of Aleen Gulvanessian as a new Non-executive Director in October 2021
- Triennial review of remuneration policy, consulting with largest shareholders
Climate Goals & Targets
Long-term Goals:
- Net zero emissions by 2050 (timetable to be published in 2022)
Medium-term Goals:
- 50% electric vehicles in delivery fleet by 2030
- 100% of vehicles of 3.5tn or under will be electric by 2030
- 50% of Company cars will be electric by 2026
- 100% of sites will have electric vehicle charging points by 2030
- Solar panels installed in at least 10 sites by 2030
- Distribution Net Promoter Score to be 60 by 2025
- Customer satisfaction scores above 95% by 2025
Short-term Goals:
- Reduce CO2 per tonne of sales by 30% by 2030
- By 2025, 90% of products will contain at least 30% recycled content
- By 2025, 90% of products will be recyclable
- All sites FSC certified by 2025
- 100% renewable energy by 2025
- Reduce paper usage in Coventry head office by 75% compared to 2020 by end of 2024
- Remove half a tonne of paper from warehouse operations by end of 2022
Environmental Challenges
- Challenging market conditions, including supply shortages of some materials and significant inflationary pressure on input costs
- Impact of Covid-19 pandemic
- Supply chain disruptions
- Increased input prices in all product categories
- Introduction of the Plastics Tax in April 2022
Mitigation Strategies
- Effective sourcing and increasing the efficiency of logistics and property portfolio
- Working closely with customers to pass through input price changes and minimize impact
- Maintaining strong partnerships with key suppliers
- Investment in a new Customer Relationship Management system
- Action plans to minimize the impact of the Plastics Tax
Supply Chain Management
Responsible Procurement
- Ethical sourcing (member of Sedex)
- Circular design & sustainability requirement training for procurement colleagues and Innovation Lab teams
Climate-Related Risks & Opportunities
Physical Risks
- Extreme weather events (flooding)
Transition Risks
- Changing customer behaviours
- Increased regulatory focus
- Risk of losing market share due to unfavorable environmental credentials
Opportunities
- Development of energy-efficient products and services
- Providing customers with unbiased advice on sustainable packaging
Reporting Standards
Frameworks Used: TCFD
Certifications: FSC®
Third-party Assurance: EcoAct (Atos)
Sustainable Products & Innovation
- Packaging Optimiser tool
Awards & Recognition
- EcoVadis Gold rating
Reporting Period: 2022
Environmental Metrics
Total Carbon Emissions:5,911 tCO2e/year
Renewable Energy Share:88%
Carbon Intensity:0.0204 tCO2e per £000 revenue
ESG Focus Areas
- Climate change
- Sustainable packaging
- Community investment
- Diversity & Inclusion
- Employee wellbeing
Environmental Achievements
- Reduced absolute scope 1 and 2 carbon footprint by 765 tonnes (11%), from 6,676 to 5,911 tCO2e. 628 tonnes of this reduction related to the sale of Macfarlane Labels.
- Increased renewable energy share to 88% (from 67% in 2021).
- 77% of customer spend on products attracting Plastic Packaging Tax switched to products with over 30% recycled content.
- Introduced first 16T electric truck to the fleet.
Social Achievements
- Launched colleague volunteer days, with 204 hours donated to charity.
- Launched partnership with Blue Cross charity.
- Increased Net Promoter Score to 50 (from 48 in 2021).
- Launched new Diversity, Equality and Inclusion Policy and training.
- Improved employee engagement survey participation rate to 57%.
Governance Achievements
- Appointed first female Chair, Aleen Gulvanessian.
- Increased female representation on the Board to 33%.
- Appointed a new Head of Sustainability.
Climate Goals & Targets
Long-term Goals:
- Net zero emissions (timeline dependent on technological advancements).
Medium-term Goals:
- Reduce CO2 per tonne of sales by 30% by 2030.
- Convert 50% of delivery fleet to electric vehicles by 2030.
- 100% of vehicles of 3.5T or under to be electric by 2030.
- 100% of sites to have electric vehicle charging points by 2030.
- Install solar panels in at least 10 sites by 2030.
- 100% landfill avoidance by 2030.
Short-term Goals:
- Reduce water consumption where possible.
- Achieve 100% FSC certification by 2025.
- Achieve 100% renewable energy by 2025.
- 90% of products to contain at least 30% recycled content by 2025.
- 90% of products to be recyclable by 2025.
- Net Promoter Score of 60 by 2025.
- Annual customer satisfaction score above 95% by 2025.
Environmental Challenges
- Slowdown in spend from the e-commerce sector.
- Inflationary pressures on operating costs (labour, energy, logistics).
- Increased input prices for paper and polymer-based products.
- Uncertainty over the impact of the cost of living on customer demand.
- Rising operating costs (labour and energy).
- Increasing interest costs.
- Risk of losing market share due to not being perceived as sufficiently environmentally friendly or by moving too fast in this area.
- Risk of increased frequency of extreme weather events affecting operations.
Mitigation Strategies
- Effective management of input price increases.
- Investments in IT and more efficient Distribution Centres to improve productivity.
- Focus on sustainable packaging solutions to reduce customers' carbon footprint.
- Introduction of electric delivery vehicles.
- Investment in solar panels at sites.
- Working with customers to redesign packs and reduce packing costs.
- Switching to alternative products to minimise the impact of the Plastic Tax.
- Prioritising engagement with potential new customers in growth sectors.
- Maximising benefits from the 'Packaging Optimiser' tool.
- Achieving benefits from IT investments.
- Accelerating progress in Europe through the 'Follow the Customer' programme.
- Realising benefits from the new distribution centre in the North-West of England.
- Planning a second major site consolidation in the East Midlands.
- Maintaining focus on working capital management.
- Supplementing organic growth through acquisitions.
- Staggered 2023 salary increases with the lowest earners receiving the highest increases.
Supply Chain Management
Responsible Procurement
- Strong partnerships with key suppliers.
- Focus on sustainable sourcing (FSC certified paper and timber).
Climate-Related Risks & Opportunities
Physical Risks
- Extreme weather events (flooding).
Transition Risks
- Changing customer behaviours (less packaging, more sustainable materials).
- Increased regulatory focus (Plastic Packaging Tax).
Opportunities
- Development of energy-efficient products and services.
- Helping customers reduce their carbon footprint.
Reporting Standards
Frameworks Used: TCFD
Certifications: FSC
Third-party Assurance: EcoAct (Atos)
Sustainable Products & Innovation
- Recyclable and recycled-content packaging.
Awards & Recognition
- Silver EcoVadis rating
Reporting Period: 2023
Environmental Metrics
Total Carbon Emissions:5,083 tCO2e/year
Renewable Energy Share:89%
Water Consumption:4,475 m3/year (manufacturing operations)
Carbon Intensity:18 tCO2e per £m revenue (2023)
ESG Focus Areas
- Climate Change
- Diversity & Inclusion
- Governance
- Community Investment
- Supply Chain Sustainability
- Employee Well-being
Environmental Achievements
- 22% reduction in overall carbon emissions relative to 2019 baseline
- 89% of electricity sourced from renewables in 2023
- Five fully electric trucks operational with four more on order for 2024
- 11% improvement in fuel efficiency through driver performance program
- Solar panels installed at Grantham manufacturing site
- Recycled over 7,300 tonnes of packaging waste on behalf of customers
Social Achievements
- 66% reduction in accident frequency rates since 2016
- Diversity, Equality and Inclusion training program rolled out across Group management
- Over 750 volunteering hours provided during the year
- Supported strategic charity partner, Blue Cross, through fundraising, volunteering and logistics
- 'You said, we are taking action' initiative implemented to address employee feedback
Governance Achievements
- ESG Committee established with senior business leaders and direct reporting line to the Board
- Chief Executive and majority of senior management team have personal performance objectives on ESG
- Second full disclosure to Carbon Disclosure Project (CDP) completed
- Extending consideration and disclosure of climate-related risks under the Task Force on Climate-Related Financial Disclosures (TCFD) framework
Climate Goals & Targets
Long-term Goals:
- Not disclosed
Medium-term Goals:
- 50% of company car fleet to be fully electric by 2026
Short-term Goals:
- 50% of delivery fleet to be fully electric by 2030
- 100% of electricity to be sourced from renewables by 2025
- At least 90% of products in Distribution Division to have recycled content by 2025
- At least 90% of products in Distribution Division to be recyclable by 2025
- Obtain a customer Net Promoter Score of 60 by 2025
- Achieve annual customer satisfaction scores of above 95% by 2025
Environmental Challenges
- Significant cost and operational challenges in transitioning to a fully electric delivery fleet
- Limitations to charging infrastructure
- Uncertainty around the future viability and efficiency of electric commercial vehicles
- Maintaining operational capacity while transitioning to electric vehicles
Mitigation Strategies
- Investing in fully electric trucks
- Implementing driver performance program to improve fuel efficiency
- Installing on-site charging points
- Collaborating with leasing partner to accelerate electric vehicle uptake
- Developing a new Supplier Code of Conduct
- Strengthening supplier audit and assurance arrangements
- Undertaking Scope 3 mapping exercise to baseline total carbon emissions across the value chain
Supply Chain Management
Responsible Procurement
- New Supplier Code of Conduct
- Mandating Sedex membership for high-risk overseas suppliers
- Increased FSC certification across Group sites
Climate-Related Risks & Opportunities
Reporting Standards
Frameworks Used: Greenhouse Gas Protocol, Global Reporting Initiative (GRI), Task Force on Climate-Related Financial Disclosures (TCFD), CDP
Certifications: FSC (Forest Stewardship Council)
Third-party Assurance: EcoAct (independent expert review); EcoVadis (gold status)
UN Sustainable Development Goals
- Goal 7 (Affordable and Clean Energy)
- Goal 12 (Responsible Consumption and Production)
- Goal 13 (Climate Action)
- Goal 5 (Gender Equality)
- Goal 8 (Decent Work and Economic Growth)
- Goal 17 (Partnerships for the Goals)
Sustainable Products & Innovation
- Extended paper-based consumables range
- Increased recycled content on plastic products
- Introduced reusable packaging products
- Launched most sustainable stock-box range