Climate Change Data

Macfarlane Group PLC

Climate Impact & Sustainability Data (2019, 2020, 2021, 2022, 2023)

Reporting Period: 2019

Environmental Metrics

Total Carbon Emissions:6,752 tCO2e/year
Scope 1 Emissions:5,312 tCO2e/year
Scope 2 Emissions:1,440 tCO2e/year
Carbon Intensity:0.030 tCO2e/£000

ESG Focus Areas

  • Environmental care
  • Customer experience
  • Employee engagement

Environmental Achievements

  • Overall footprint decreased 7.5% from 7,297 tonnes to 6,752 tonnes of CO2e
  • Overall waste tonnages decreased despite additional sales and acquisitions, maintaining waste management objectives to deliver a high recycling and recovery rate. Achieved over 98.3% of waste diverted from landfill.
  • Majority of Macfarlane sites now purchase electricity through renewable sources.
  • Four sites registered as FSC® accredited.

Social Achievements

  • Reduction in accident frequency rate to lowest figure for 4 years
  • Launch of new Safe Operating Procedures across Packaging Design and Manufacture Operations and Group Logistics
  • 178% increase in reporting of Safety Observations
  • Introduction of award scheme to encourage the reporting of safety observations
  • New online safety awareness training introduced
  • Increase in training hours for Packaging and Labels business in 2019 to 16 hours per employee (Group average 15 hours)

Governance Achievements

  • Annual review of Board effectiveness and Board Committees effectiveness
  • Consideration of Board composition with a focus on diversity
  • Review of succession planning for Executive and Non-executive Directors
  • Appointment of Andrea Dunstan as nominated Employee Director

Climate Goals & Targets

Long-term Goals:
  • Not disclosed
Medium-term Goals:
  • Not disclosed
Short-term Goals:
  • Reduce property costs below 4.0% of sales in 2020
  • Further year-on-year reduction in CO2e/Sales in 2020

Environmental Challenges

  • Weaker demand and sales price deflation impacting sales revenue from existing customers
  • Demand weakness in the automotive sector impacting Packaging Design and Manufacture sales
  • Increasingly competitive conditions in the retail sector impacting Labels’ margin
  • Raw material price fluctuations
  • Property costs
  • Working capital investment recovery
  • Financial liquidity
  • Decentralised structure management
  • Defined benefit pension scheme deficit
Mitigation Strategies
  • Good growth in new business offsetting weaker demand and sales price deflation
  • Actions to improve operational performance and margins in Packaging Design and Manufacture
  • Effective management of input price changes on paper-based products
  • Close work with suppliers to manage price movements
  • Alternative supplier relationships to minimise dependency
  • Redesigning packs to reduce packing costs
  • Assigning, selling, or sub-leasing non-operational sites
  • Rigorous management of trade receivables
  • Regular review of inventory levels and order patterns
  • Maintaining appropriate level of committed bank facilities
  • Providing staff with right working environment, information, and sales tools
  • Comprehensive management information system with KPI monitoring
  • Closing the scheme to new members in 2002, amending benefits, and making deficit reduction contributions
  • Careful review of potential acquisition targets and established due diligence and integration processes

Supply Chain Management

Responsible Procurement
  • Close work with suppliers to manage price movements and ensure robust supply chain

Climate-Related Risks & Opportunities

Physical Risks
  • Increased frequency of extreme weather incidents
Transition Risks
  • Increased raw material prices
  • Increased business interruption
  • Reduced economic activity

Reporting Standards

Frameworks Used: ISO 14064-1:2006, TCFD

Certifications: ISO 14001, ISO 9001, FSC®

Third-party Assurance: EcoAct

Reporting Period: 2020

Environmental Metrics

Total Carbon Emissions:6,786 tCO2e
Scope 1 Emissions:5,395 tCO2e
Scope 2 Emissions:1,391 tCO2e
Carbon Intensity:0.0295 tCO2e/£000

ESG Focus Areas

  • Environmental
  • Social
  • Governance

Environmental Achievements

  • Overall waste tonnages decreased despite additional sales and a further acquisition, maintaining waste management objectives to deliver a high recycling and recovery rate. Achieved over 99.2% of waste diverted from landfill.
  • Majority of Group sites now purchase electricity through renewable sources.
  • Twelve sites registered as FSC® accredited.

Social Achievements

  • Maintained effective communication with employees during the pandemic.
  • Provided mental health awareness training for senior managers.
  • Implemented employee engagement activities and care packages.

Governance Achievements

  • Board reviewed and approved the revised incentive programmes for employees.
  • Board approved the repayment of government support received through VAT and PAYE/NIC deferrals and grants received for furlough payments.
  • Board approved the reinstatement of market guidance and the recommencement of dividends.

Climate Goals & Targets

Medium-term Goals:
  • All sites registered to BSI ISO 14001 by 2025.
Short-term Goals:
  • Further year-on-year reduction in emissions in 2021.

Environmental Challenges

  • Covid-19 pandemic impacting demand, cash flow, supply chain, and employee wellbeing.
  • Brexit-related risks to supply chain.
  • Increased bad debt experience.
Mitigation Strategies
  • Implemented safety protocols, furlough scheme, and remote work options.
  • Stress-tested financial position and took actions to preserve cash.
  • Maintained service to customers and adjusted staffing levels.
  • Reviewed and implemented procedures to reopen sites safely.
  • Monitored and mitigated supply chain disruptions.
  • Increased diligence over customer credit and working capital management.

Supply Chain Management

Responsible Procurement
  • Close collaboration with suppliers to promote sustainable business practices and supply more environmentally friendly products.
  • Use of an Environmental Product Matrix.

Climate-Related Risks & Opportunities

Physical Risks
  • Increased frequency of extreme weather incidents
Transition Risks
  • Increased raw material prices
  • Increased business interruption
  • Reduced economic activity
Opportunities
  • Development of energy-efficient products

Reporting Standards

Frameworks Used: TCFD

Certifications: ISO 14001

Third-party Assurance: EcoAct

Sustainable Products & Innovation

  • Bespoke sized boxes with inserts for Halfords children’s bikes, reducing plastic packaging.

Reporting Period: 2021

Environmental Metrics

Total Carbon Emissions:6,676 tCO2e
Scope 1 Emissions:5,465 tCO2e
Scope 2 Emissions:1,211 tCO2e
Carbon Intensity:0.0234 tCO2e/£000 revenue in 2021

ESG Focus Areas

  • Climate change
  • Customer engagement
  • Employee engagement
  • Supplier engagement
  • Community engagement
  • Governance

Environmental Achievements

  • 20.7% CO2e intensity reduction in 2021 (1.6% absolute reduction)
  • 99% of Macfarlane Group waste diverted from landfill
  • Ordered five new electric trucks to be added to the delivery fleet in 2022
  • Achieved a Gold rating in the EcoVadis sustainability survey (top 5% globally in the industry)

Social Achievements

  • Launched employee assistance program aimed at improving mental well-being
  • Average of 16 hours of training per employee in 2021 (increase from 10 hours in 2020)
  • Company-wide bonuses at record levels in 2021, with 87% of employees receiving a bonus

Governance Achievements

  • ESG is now a standing item on the Board agenda
  • Appointment of Aleen Gulvanessian as a new Non-executive Director in October 2021
  • Triennial review of remuneration policy, consulting with largest shareholders

Climate Goals & Targets

Long-term Goals:
  • Net zero emissions by 2050 (timetable to be published in 2022)
Medium-term Goals:
  • 50% electric vehicles in delivery fleet by 2030
  • 100% of vehicles of 3.5tn or under will be electric by 2030
  • 50% of Company cars will be electric by 2026
  • 100% of sites will have electric vehicle charging points by 2030
  • Solar panels installed in at least 10 sites by 2030
  • Distribution Net Promoter Score to be 60 by 2025
  • Customer satisfaction scores above 95% by 2025
Short-term Goals:
  • Reduce CO2 per tonne of sales by 30% by 2030
  • By 2025, 90% of products will contain at least 30% recycled content
  • By 2025, 90% of products will be recyclable
  • All sites FSC certified by 2025
  • 100% renewable energy by 2025
  • Reduce paper usage in Coventry head office by 75% compared to 2020 by end of 2024
  • Remove half a tonne of paper from warehouse operations by end of 2022

Environmental Challenges

  • Challenging market conditions, including supply shortages of some materials and significant inflationary pressure on input costs
  • Impact of Covid-19 pandemic
  • Supply chain disruptions
  • Increased input prices in all product categories
  • Introduction of the Plastics Tax in April 2022
Mitigation Strategies
  • Effective sourcing and increasing the efficiency of logistics and property portfolio
  • Working closely with customers to pass through input price changes and minimize impact
  • Maintaining strong partnerships with key suppliers
  • Investment in a new Customer Relationship Management system
  • Action plans to minimize the impact of the Plastics Tax

Supply Chain Management

Responsible Procurement
  • Ethical sourcing (member of Sedex)
  • Circular design & sustainability requirement training for procurement colleagues and Innovation Lab teams

Climate-Related Risks & Opportunities

Physical Risks
  • Extreme weather events (flooding)
Transition Risks
  • Changing customer behaviours
  • Increased regulatory focus
  • Risk of losing market share due to unfavorable environmental credentials
Opportunities
  • Development of energy-efficient products and services
  • Providing customers with unbiased advice on sustainable packaging

Reporting Standards

Frameworks Used: TCFD

Certifications: FSC®

Third-party Assurance: EcoAct (Atos)

Sustainable Products & Innovation

  • Packaging Optimiser tool

Awards & Recognition

  • EcoVadis Gold rating

Reporting Period: 2022

Environmental Metrics

Total Carbon Emissions:5,911 tCO2e/year
Renewable Energy Share:88%
Carbon Intensity:0.0204 tCO2e per £000 revenue

ESG Focus Areas

  • Climate change
  • Sustainable packaging
  • Community investment
  • Diversity & Inclusion
  • Employee wellbeing

Environmental Achievements

  • Reduced absolute scope 1 and 2 carbon footprint by 765 tonnes (11%), from 6,676 to 5,911 tCO2e. 628 tonnes of this reduction related to the sale of Macfarlane Labels.
  • Increased renewable energy share to 88% (from 67% in 2021).
  • 77% of customer spend on products attracting Plastic Packaging Tax switched to products with over 30% recycled content.
  • Introduced first 16T electric truck to the fleet.

Social Achievements

  • Launched colleague volunteer days, with 204 hours donated to charity.
  • Launched partnership with Blue Cross charity.
  • Increased Net Promoter Score to 50 (from 48 in 2021).
  • Launched new Diversity, Equality and Inclusion Policy and training.
  • Improved employee engagement survey participation rate to 57%.

Governance Achievements

  • Appointed first female Chair, Aleen Gulvanessian.
  • Increased female representation on the Board to 33%.
  • Appointed a new Head of Sustainability.

Climate Goals & Targets

Long-term Goals:
  • Net zero emissions (timeline dependent on technological advancements).
Medium-term Goals:
  • Reduce CO2 per tonne of sales by 30% by 2030.
  • Convert 50% of delivery fleet to electric vehicles by 2030.
  • 100% of vehicles of 3.5T or under to be electric by 2030.
  • 100% of sites to have electric vehicle charging points by 2030.
  • Install solar panels in at least 10 sites by 2030.
  • 100% landfill avoidance by 2030.
Short-term Goals:
  • Reduce water consumption where possible.
  • Achieve 100% FSC certification by 2025.
  • Achieve 100% renewable energy by 2025.
  • 90% of products to contain at least 30% recycled content by 2025.
  • 90% of products to be recyclable by 2025.
  • Net Promoter Score of 60 by 2025.
  • Annual customer satisfaction score above 95% by 2025.

Environmental Challenges

  • Slowdown in spend from the e-commerce sector.
  • Inflationary pressures on operating costs (labour, energy, logistics).
  • Increased input prices for paper and polymer-based products.
  • Uncertainty over the impact of the cost of living on customer demand.
  • Rising operating costs (labour and energy).
  • Increasing interest costs.
  • Risk of losing market share due to not being perceived as sufficiently environmentally friendly or by moving too fast in this area.
  • Risk of increased frequency of extreme weather events affecting operations.
Mitigation Strategies
  • Effective management of input price increases.
  • Investments in IT and more efficient Distribution Centres to improve productivity.
  • Focus on sustainable packaging solutions to reduce customers' carbon footprint.
  • Introduction of electric delivery vehicles.
  • Investment in solar panels at sites.
  • Working with customers to redesign packs and reduce packing costs.
  • Switching to alternative products to minimise the impact of the Plastic Tax.
  • Prioritising engagement with potential new customers in growth sectors.
  • Maximising benefits from the 'Packaging Optimiser' tool.
  • Achieving benefits from IT investments.
  • Accelerating progress in Europe through the 'Follow the Customer' programme.
  • Realising benefits from the new distribution centre in the North-West of England.
  • Planning a second major site consolidation in the East Midlands.
  • Maintaining focus on working capital management.
  • Supplementing organic growth through acquisitions.
  • Staggered 2023 salary increases with the lowest earners receiving the highest increases.

Supply Chain Management

Responsible Procurement
  • Strong partnerships with key suppliers.
  • Focus on sustainable sourcing (FSC certified paper and timber).

Climate-Related Risks & Opportunities

Physical Risks
  • Extreme weather events (flooding).
Transition Risks
  • Changing customer behaviours (less packaging, more sustainable materials).
  • Increased regulatory focus (Plastic Packaging Tax).
Opportunities
  • Development of energy-efficient products and services.
  • Helping customers reduce their carbon footprint.

Reporting Standards

Frameworks Used: TCFD

Certifications: FSC

Third-party Assurance: EcoAct (Atos)

Sustainable Products & Innovation

  • Recyclable and recycled-content packaging.

Awards & Recognition

  • Silver EcoVadis rating

Reporting Period: 2023

Environmental Metrics

Total Carbon Emissions:5,083 tCO2e/year
Renewable Energy Share:89%
Water Consumption:4,475 m3/year (manufacturing operations)
Carbon Intensity:18 tCO2e per £m revenue (2023)

ESG Focus Areas

  • Climate Change
  • Diversity & Inclusion
  • Governance
  • Community Investment
  • Supply Chain Sustainability
  • Employee Well-being

Environmental Achievements

  • 22% reduction in overall carbon emissions relative to 2019 baseline
  • 89% of electricity sourced from renewables in 2023
  • Five fully electric trucks operational with four more on order for 2024
  • 11% improvement in fuel efficiency through driver performance program
  • Solar panels installed at Grantham manufacturing site
  • Recycled over 7,300 tonnes of packaging waste on behalf of customers

Social Achievements

  • 66% reduction in accident frequency rates since 2016
  • Diversity, Equality and Inclusion training program rolled out across Group management
  • Over 750 volunteering hours provided during the year
  • Supported strategic charity partner, Blue Cross, through fundraising, volunteering and logistics
  • 'You said, we are taking action' initiative implemented to address employee feedback

Governance Achievements

  • ESG Committee established with senior business leaders and direct reporting line to the Board
  • Chief Executive and majority of senior management team have personal performance objectives on ESG
  • Second full disclosure to Carbon Disclosure Project (CDP) completed
  • Extending consideration and disclosure of climate-related risks under the Task Force on Climate-Related Financial Disclosures (TCFD) framework

Climate Goals & Targets

Long-term Goals:
  • Not disclosed
Medium-term Goals:
  • 50% of company car fleet to be fully electric by 2026
Short-term Goals:
  • 50% of delivery fleet to be fully electric by 2030
  • 100% of electricity to be sourced from renewables by 2025
  • At least 90% of products in Distribution Division to have recycled content by 2025
  • At least 90% of products in Distribution Division to be recyclable by 2025
  • Obtain a customer Net Promoter Score of 60 by 2025
  • Achieve annual customer satisfaction scores of above 95% by 2025

Environmental Challenges

  • Significant cost and operational challenges in transitioning to a fully electric delivery fleet
  • Limitations to charging infrastructure
  • Uncertainty around the future viability and efficiency of electric commercial vehicles
  • Maintaining operational capacity while transitioning to electric vehicles
Mitigation Strategies
  • Investing in fully electric trucks
  • Implementing driver performance program to improve fuel efficiency
  • Installing on-site charging points
  • Collaborating with leasing partner to accelerate electric vehicle uptake
  • Developing a new Supplier Code of Conduct
  • Strengthening supplier audit and assurance arrangements
  • Undertaking Scope 3 mapping exercise to baseline total carbon emissions across the value chain

Supply Chain Management

Responsible Procurement
  • New Supplier Code of Conduct
  • Mandating Sedex membership for high-risk overseas suppliers
  • Increased FSC certification across Group sites

Climate-Related Risks & Opportunities

Reporting Standards

Frameworks Used: Greenhouse Gas Protocol, Global Reporting Initiative (GRI), Task Force on Climate-Related Financial Disclosures (TCFD), CDP

Certifications: FSC (Forest Stewardship Council)

Third-party Assurance: EcoAct (independent expert review); EcoVadis (gold status)

UN Sustainable Development Goals

  • Goal 7 (Affordable and Clean Energy)
  • Goal 12 (Responsible Consumption and Production)
  • Goal 13 (Climate Action)
  • Goal 5 (Gender Equality)
  • Goal 8 (Decent Work and Economic Growth)
  • Goal 17 (Partnerships for the Goals)

Sustainable Products & Innovation

  • Extended paper-based consumables range
  • Increased recycled content on plastic products
  • Introduced reusable packaging products
  • Launched most sustainable stock-box range