Climate Change Data

Aluflexpack AG

Climate Impact & Sustainability Data (2020, 2022, 2023)

Reporting Period: 2020

Environmental Metrics

Total Carbon Emissions:25,391 t CO2e (Scope 1 & 2)
Scope 1 Emissions:25,391 t CO2e
Scope 2 Emissions:1,182 t CO2e
Renewable Energy Share:Five out of eight production locations use green energy
Total Energy Consumption:52,037,993 kWh
Waste Generated:906,360.5 tons (non-hazardous recycled), 1,527.6 tons (non-hazardous recovered), 568.2 tons (non-hazardous landfilled), 413,501.3 tons (hazardous recycled), 512.6 tons (hazardous recovered), 389.0 tons (hazardous disposed)
Carbon Intensity:363.93 kt CO2e / AFP unit in 2020

ESG Focus Areas

  • Environmental
  • Social
  • Governance

Environmental Achievements

  • 99.9% of waste recycled, recovered or reused
  • 100% suppliers screened for environmental and social impact
  • Life Cycle Assessment study launched

Social Achievements

  • More than 30% of women in managerial positions
  • Covid-19 response maintained supply, delivery chains as well as employee health & safety

Governance Achievements

  • New member of the AFP Group: Top System Tarnowo Podgórne - Poznan, Poland

Climate Goals & Targets

Medium-term Goals:
  • Reach at least 30% women in governing bodies by 2030
  • 100% of suppliers adopting AFP Code of Conduct by 2030
  • 100% of employees adhering to AFP Code of Conduct by 2030
  • >100hrs of education per employee by 2030
  • Gold medal in SMETA/EcoVadis audit by 2030 (Include all production locations in evaluation)

Environmental Challenges

  • Covid-19 pandemic impacting supply chains and consumer behavior
  • Maintaining employee safety during the pandemic
  • Supply chain disruptions due to pandemic-related border rules
  • Raw material price volatility
  • Risks related to acquisitions
  • Governance risks (violating stock market regulations, market abuse, reputation risks)
  • Environmental risks (natural disasters, industrial spills, energy source reliability)
  • Social risks (health and safety during pandemic, employee training challenges, privacy risks)
Mitigation Strategies
  • Established a task force to coordinate Covid-19 response
  • Implemented remote work and safety protocols
  • Comprehensive testing and tracing for employees
  • Close monitoring and management of supply chain
  • Selecting high-quality suppliers
  • Applying high production quality standards
  • Adequate quality checks
  • Setting goals and applying relevant standards
  • Closely monitoring and analyzing markets
  • Ensuring high internal governance standards
  • Organizing ad-hoc committees
  • Educating employees on critical topics
  • Harmonizing group policies
  • High-quality internal and external audits
  • Installing adequate protective equipment
  • Assuring proper health and safety measures
  • Adequate insurance
  • Identifying and monitoring industrial spill risks
  • Fostering innovation and development
  • Maintaining high health and safety standards
  • Conducting external GDPR assessment audit
  • Getting certified by ISO 27001

Supply Chain Management

Supplier Audits: 100% suppliers screened

Responsible Procurement
  • Supplier Code of Conduct
  • Quality, supply and confidential Agreements with customers and suppliers
  • Product and material Specifications
  • Compliance declarations with local and international regulations

Climate-Related Risks & Opportunities

Reporting Standards

Frameworks Used: GRI

Certifications: ISO 9001:2015, ISO 14001:2015, BRCGS issue 6:2019, SMETA, EcoVadis, FSC

UN Sustainable Development Goals

  • SDG 8
  • SDG 9
  • SDG 12
  • SDG 13
  • SDG 5
  • SDG 16
  • SDG 17

Sustainable Products & Innovation

  • More sustainable packaging (layers, sizes)
  • New products and improved existing products in terms of environmental performance
  • Increased use of ASI aluminium
  • Increased use of FSC certified paper
  • Use of PVC-free lacquers and inks
  • Thinner raw materials
  • New aluminium containers with heat seal lacquer
  • Two-ply aluminium-based laminates
  • Mono-material pouches and laminates
  • Mono-plastic lids
  • Pure paper packaging
  • Paper tapes

Reporting Period: 2022

Environmental Metrics

Total Energy Consumption:624 m3 heating oil, 57,358,939 m3 natural gas, 7,808,157 kWh electricity in 2021; 588 m3 heating oil, 59,543,142 m3 natural gas, 10,706,658 kWh electricity in 2022
Water Consumption:269,104 m3 in 2022

ESG Focus Areas

  • Climate Care
  • Drive Circularity
  • Act Responsibly
  • Transparent Foundation

Environmental Achievements

  • Reduced GHG emissions intensity (Scope 1+2) from 323 kt CO2/AFP unit in 2021 to 301 kt CO2/AFP unit in 2022.
  • Waste diversion rate of 75.4% in 2022 (75.1% in 2021).
  • Reduced water usage by 7% at the group level compared to 2021.

Social Achievements

  • Launched the Innovation Challenge, collecting nearly 100 employee ideas for improvement.
  • Conducted a Great Place to Work employee satisfaction survey and implemented action plans based on the results.
  • Increased salaries and implemented various bonuses and health-related benefits.

Governance Achievements

  • Appointed a Group Head of Sustainability.
  • Implemented integrated ESG software solutions to streamline data collection and reporting.
  • Incorporated specific ESG goals into the management compensation structure.

Climate Goals & Targets

Long-term Goals:
  • Net-zero emissions by 2050.
Medium-term Goals:
  • Reduce LTIR by 59% by 2030 (2022 as baseline).
  • Achieve ambitious 2030 targets for waste diversion rate and recycled content.

Environmental Challenges

  • Global inflationary trends and restricted availability of raw materials.
  • Rapidly changing regulations in the packaging industry (e.g., PPWR).
  • Reducing overall carbon footprint and achieving net-zero emissions by 2050.
Mitigation Strategies
  • Developed strong supplier networks and integrated value chains.
  • Developed circular solutions for product portfolio and engaged customers in developing sustainable packaging.
  • Participated in the Science-Based Targets initiative (SBTi) and joined the Carbon Disclosure Project (CDP).

Supply Chain Management

Supplier Audits: All key suppliers audited on-site or through self-evaluation questionnaires.

Responsible Procurement
  • Sustainability Procurement Policy launched in 2022; adherence to Aluflexpack’s ethical standards; responsible sourcing of aluminium materials certified against ASI standards.

Climate-Related Risks & Opportunities

Reporting Standards

Frameworks Used: GRI

Certifications: ISO 9001, ISO 14001, ISO 45001 (Drniš plant), ASI Performance Standard V3 (Drniš and Process Points System plants), EcoVadis Gold medal

Third-party Assurance: None

UN Sustainable Development Goals

  • SDG 4
  • SDG 5
  • SDG 6
  • SDG 7
  • SDG 8
  • SDG 9
  • SDG 12
  • SDG 13
  • SDG 16
  • SDG 17

Sustainable Products & Innovation

  • Monomaterial laminates and pouches; mono-PP lids; containers and capsules with PVC-free lacquers; capsules and containers with recycled content; thinner pouches and aluminium foils.

Reporting Period: 2023

Environmental Metrics

Renewable Energy Share:33.2% of total energy use
Water Consumption:119,661 m3/year
Carbon Intensity:0.031 tCO2e/1,000m² of material throughput

ESG Focus Areas

  • Climate Care
  • Drive Circularity
  • Act Responsibly
  • Transparent Foundation

Environmental Achievements

  • 90.3% renewable electricity in electricity mix
  • 4.8% Scope 1+2 emission intensity decrease (year-on-year)
  • 0.031 tCO2e/1000m² Scope 1+2 emission intensity (per material throughput)
  • 24% less waste sent to disposal
  • 90.5% waste diversion rate
  • 85% of portfolio has recyclable solutions
  • 90% product LCA coverage

Social Achievements

  • Wellbeing Strategy established
  • New HSE Policy & HSE Booklet
  • Newly updated Human Rights Policy
  • 90% excellence in customer feedback
  • LTIR of 4.6 in 2023 (Lost Time Injury Rate)
  • 90.3 training hours per employee

Governance Achievements

  • Committed to Science Based Targets initiative (SBTi) Near-Term and Net-Zero Standard
  • EcoVadis Gold medal (for Aluflexpack Novi)
  • Integration of sustainability criteria in existing syndicated credit lines of €100m

Climate Goals & Targets

Long-term Goals:
  • Net-zero emissions by 2050
Medium-term Goals:
  • Reduce Scope 1+2 emissions by 42% by 2030
  • Achieve 100% purchased green electricity
Short-term Goals:
  • Define and submit SBTi emissions targets by early 2025

Environmental Challenges

  • Scope 3 emissions from procurement of aluminum foil
  • Supply chain disruptions
  • Geopolitical instabilities
  • Price volatility
  • Data limitations in previous years' reporting (emissions and water consumption)
Mitigation Strategies
  • Enhancing efforts to collect more detailed Scope 3 data
  • Collaboration with stakeholders along the value chain
  • Careful selection and supplier diversification
  • Implementation of weighing procedures at AFP Poland
  • Improved waste segregation practices
  • Development of low-carbon aluminum solutions
  • Use of aluminum with 90% recycled content
  • Implementation of a comprehensive energy management system at Umag plant

Supply Chain Management

Supplier Audits: Major suppliers successfully audited

Responsible Procurement
  • Supplier Code of Conduct

Climate-Related Risks & Opportunities

Opportunities
  • Development of energy-efficient products

Reporting Standards

Frameworks Used: GRI

Certifications: ISO 14001, ISO 45001, ASI Performance Standard

Third-party Assurance: None

UN Sustainable Development Goals

  • Goal 8
  • Goal 12
  • Goal 13
  • Goal 3
  • Goal 4
  • Goal 5
  • Goal 6
  • Goal 7
  • Goal 9
  • Goal 16
  • Goal 17

Aluflexpack's initiatives contribute to these goals through various programs and practices detailed in the report.

Sustainable Products & Innovation

  • Low-carbon aluminum products
  • Recycled-content aluminum products
  • Mono-material laminates and pouches
  • Aluminum containers redesigned for full recyclability
  • Mono-PP lids