Sheela Foam Limited
Climate Impact & Sustainability Data (2022-04 to 2023-03, 2023-04 to 2024-03, 2024)
Reporting Period: 2022-04 to 2023-03
Environmental Metrics
Total Energy Consumption:33558.9 GJ
Water Consumption:56388 KL
Waste Generated:1422.30 MT
ESG Focus Areas
- Climate Change
- Energy Management
- Waste Management
- Human Rights
- Human Capital Development
- Occupational Health & Safety
- Product Quality & Safety
Environmental Achievements
- Eliminated PVC from all packaging
- Achieved 100% recycling of polythene and plastic materials used in product packaging
- Significant progress towards a paperless mission
- Introduced NeemFresche technology for sustainable and environmentally friendly product protection
Social Achievements
- Implemented comprehensive policies and procedures, including Code of Business Conduct, Whistle Blower Policy, Policy of SFL towards Society, and POSH policy
- Implemented measures to prevent workforce discrimination and sexual harassment
- Invested in training and development programs for employees
- Established an On-site Emergency Control Plan with bi-annual mock drills
Governance Achievements
- Extended the Risk management committee to Risk Management and ESG committee for decision making on sustainability related issues
- Implemented an anti-corruption and bribery policy
Climate Goals & Targets
Short-term Goals:
- Eliminate PVC from all packaging
- 100% recycling of polythene or plastic used in packaging
- Going paperless in operations
Environmental Challenges
- Climate change risks affecting operations and business, including changing consumer preferences, increased product costs, and future government policies and regulations
- Human rights violations and regulatory non-compliance
- Occupational health and safety risks
- Product quality and safety risks
Mitigation Strategies
- Initiatives to enhance bulk shipment and storage, minimize transportation impact, and minimize excessive packaging
- Introducing block compression for interunit transfers and utilizing Bed in a Box (BIAB)
- Implementing Variable Pressure Foaming (VPF) technology
- Transitioning to solar energy electricity and replacing diesel gen-sets with PNG
- Streamlining packaging processes by adopting a unified layering approach that facilitates recycling and eliminates PVC packaging
- Implementing a comprehensive recycling program for polythene and plastic materials
- Implementing a paperless mission
- Implementing comprehensive policies and procedures to cultivate a culture of trust and prevent human rights violations
- Providing comprehensive training on safety procedures and ethical practices
- Implementing robust quality control measures and adhering to safety regulations
Supply Chain Management
Supplier Audits: 44%
Responsible Procurement
- Careful selection and onboarding of vendors with robust infrastructure and good manufacturing practices
- Encouraging solventless lamination in packaging, using compliant granules and inks, maintaining machines and Effluent Treatment Plants effectively, minimizing color dyeing in fabrics
Climate-Related Risks & Opportunities
Opportunities
- Energy management opportunities to reduce costs, enhance competitiveness, comply with regulations, improve reputation, drive innovation, and foster collaborations
UN Sustainable Development Goals
- SDG 3
Paramedical courses aim to achieve universal health coverage
Sustainable Products & Innovation
- Recycled Fiber Pillows
- Re-bonded Foam
Reporting Period: 2023-04 to 2024-03
Environmental Metrics
Total Carbon Emissions:4793.21 tCO2e/year
Scope 1 Emissions:377.21 tCO2e/year
Scope 2 Emissions:4316.00 tCO2e/year
Scope 3 Emissions:Not disclosed
Renewable Energy Share:21%
Total Energy Consumption:29818 GJ/year
Water Consumption:51152 KL/year
Waste Generated:1406.06 tons/year
Carbon Intensity:0.10 tCO2e/MT of Foam Production
ESG Focus Areas
- Climate Change
- Energy Management
- Human Rights
- Waste Management
- Human Capital Development
- Occupational Health & Safety
- Product Quality & Safety
- Water Management
- Corporate Governance & Ethics
- Innovation and R&D
- Transparency & Reporting
- Consumer Relationship management
- Product Stewardship
- Corporate Social Responsibility
- Responsible Supply Chain Management
- Diversity & Inclusion
Environmental Achievements
- Reduced water consumption from 1.23 to 1.07 KL per MT of foam production.
- Increased usage of renewable energy (doubled from previous year).
- Maintained energy intensity at 0.12 MtCO2 per Mt of Foam produced.
- Maintained waste generation intensity at 0.03 MT of waste generated per MT of Foam production.
- Replaced diesel gen-sets with PNG (Piped Natural Gas) in the NCR region.
- Implemented a comprehensive recycling program for polyethylene and plastic materials used in product packaging, aiming to achieve 100% recycling rates.
- Adapted sustainable packaging material, such as BOPP-PE to PE (Polyethylene), which increases the recyclability of the product.
Social Achievements
- Received recognition as the "Best Place to Work" continuously for many years.
- Implemented a comprehensive Human Rights Policy and Diversity Equity and Inclusion Policy.
- Emotional Wellness Programme impacting 11,255 beneficiaries directly and 120,45,533 through social media.
- Skill Development Programme impacting 2,630 beneficiaries.
- 100% return to work rate for permanent employees and workers that took parental leave.
Governance Achievements
- Established a 'Risk Management and ESG committee' at the Board level responsible for decision-making on sustainability-related issues.
- Implemented an anti-corruption and bribery policy.
- Ensured timely regulatory reporting and disclosure of all necessary details to internal and external stakeholders.
Climate Goals & Targets
Long-term Goals:
- Not disclosed
Medium-term Goals:
- Reduce carbon footprint to 50% of existing levels by 2030.
Short-term Goals:
- Reduce waste generated by 3-5% every year.
- Increase usage of solar energy by 1 MW each year for the next 5 years.
- Plant 4000 trees every year for the next 5 years.
Environmental Challenges
- Climate change risks including water scarcity, supply chain disruption, and sourcing challenges.
- Regulatory, reputational, and market risks associated with the transition to a low-carbon economy.
- Human rights violations and regulatory non-compliance.
- Product Quality and Safety risks leading to product recalls, legal repercussions, and reputational damage.
- Unethical Business conduct and non-compliance to regulatory requirements.
Mitigation Strategies
- Various Green House Gas (GHG) emission reduction initiatives including Variable Pressure Foaming (VPF), bulk shipment and storage, block compression, Bed in a Box (BIAB), and product innovation (Neemfresche foams).
- Energy management programs, investments in energy efficiency (energy-efficient fixtures, PNG conversion, solar streetlights), and energy efficiency trainings.
- Dedicated human rights policy in line with UN Guiding Principles, zero-tolerance towards human rights violations, robust grievance redressal mechanisms, and human rights assessments.
- Compliance with Restriction of Hazardous Substances (RoHS) and REACH regulations, NeemFresche technology, and stringent safety audits.
- Strong governance mechanism, dedicated business code of conduct policy, and ethical business practices.
Supply Chain Management
Supplier Audits: 46% coverage
Responsible Procurement
- Supplier assessment checklist, annual assessment, sustainable sourcing policy, Supplier's / Vendor's Code of Conduct.
Climate-Related Risks & Opportunities
Physical Risks
- Water scarcity
- Supply chain disruption
- Sourcing challenges
Transition Risks
- Regulatory changes
- Market shifts
- Changing consumer preferences
- Increased product costs
- Future government policies and regulations
Opportunities
- Development of energy-efficient products
- Energy management
Reporting Standards
Frameworks Used: Null
Certifications: ISO 9001, ISO 27001, ISO 20000-1, IATF 16949, LEED Certificate for corporate office, SEDEX, BIS Product Certification License IS 7953: 1975, Great Place to Work
Third-party Assurance: Not Applicable
UN Sustainable Development Goals
- SDG 3 (Good Health and Well-being)
- SDG 7 (Affordable and Clean Energy)
- SDG 8 (Decent Work and Economic Growth)
- SDG 9 (Industry, Innovation and Infrastructure)
- SDG 12 (Responsible Consumption and Production)
- SDG 13 (Climate Action)
Various initiatives contribute to these goals through skill development, emotional wellness programs, renewable energy usage, sustainable product development, waste reduction, and climate change mitigation.
Sustainable Products & Innovation
- Neemfresche foams
- Recyclable Polyethylene packaging
- Products using more environmentally friendly catalysts
- Vetivers as a raw material for foam production
- Anti-bacterial foams for medical usage
Awards & Recognition
- Not disclosed
Reporting Period: 2024
Environmental Metrics
ESG Focus Areas
- Ethical Governance
- Reduce, Reuse and Recycle
- Care for People
- Product Stewardship
- ESG as an Organizational Culture
Environmental Achievements
- Use of VPF (Variable Pressure Foaming), a volatile particle-free technology for foam production that also results in lesser chemical consumption
- Use of compressed foam packing, capacity building at suppliers end, use of CNG and battery-operated vehicles for transport of finished goods and WIP inventory
- Reducing scrap foam and utilizing it to make innovative new products with re-bonded foam
- Using recycled Polyols extracted from mattresses and supporting industry initiatives for environment-friendly disposal of end-of-life foam products
- Use of recyclable PE packaging materials
- LEEDS Platinum certified Green Building (Corporate Head Office)
Social Achievements
- Received the “Best Place to Work” certification for many years
- Practice and promotion of equity, inclusiveness, and diversity among employees
- Fair labour practices, compliance with Govt. rules and regulations
- Respect for human rights and human dignity
- CSR initiatives focused on skill development, emotional well-being, and preventive health care for underprivileged and marginal groups
Governance Achievements
- Robust corporate governance framework to identify and deal with ESG risks and opportunities
- Clearly defined policies on Board Charter & Committee Charter, Vigil mechanism & Whistle Blower Protection, Risk Management, Related Party, Familiarization and Code of Insider Trading
- Zero tolerance towards corrupt, abusive, and anti-competitive practices
Climate Goals & Targets
Supply Chain Management
Climate-Related Risks & Opportunities
Awards & Recognition
- Best Place to Work