MAHLE GmbH
Climate Impact & Sustainability Data (2018-01 to 2019-12, 2020, 2021, 2022, 2023)
Reporting Period: 2018-01 to 2019-12
Environmental Metrics
ESG Focus Areas
- Responsible corporate governance
- Environmental management
- Sustainable innovations
- Sustainability in the supply chain
- Corporate citizenship
- Occupational health and safety
- Employee development
- Diversity and equal opportunity
- Human rights
- Energy and climate protection
- Waste prevention
- Sustainable procurement
Environmental Achievements
- Reduced relative energy consumption by 5% compared to the previous year.
- Reduced absolute greenhouse gas emissions by 11.7% and relative emissions by 7.8% compared to the previous year.
- McConnelsville plant reduced electricity consumption by 13.5% (equivalent to a CO2 saving of approximately 3,300 metric tons).
- St. Michael ob Bleiburg plant decreased annual energy requirement by around 7 gigawatt-hours.
- Izmir plant saved 747,000 kWh of natural gas (22% reduction).
- Mühlacker and Numazu plants decreased annual electricity consumption by around 360,000 kWh by switching to LEDs.
Social Achievements
- Reduced worldwide accident rate from 5.7 in 2018 to 4.8 in 2019 (around 16% reduction).
- Launched a global, mandatory training program for managers entitled “Managing safely.”
- Implemented unconscious bias training for all employees.
- Supported numerous social projects through employee engagement and the MAHLE Foundation.
Governance Achievements
- Implemented a compliance management system including the MAHLE Business Code, preventive measures, and training.
- Introduced the web-based whistleblower system Integrity Platform.
- Restructured the data protection organization in compliance with GDPR.
Climate Goals & Targets
- By the end of 2023, all MAHLE locations will be certified in accordance with ISO 45001 or OHSAS 18001.
- Reduce Group-wide accident rate below 4 in 2020.
- Reduce waste volume by 10% by 2022.
Environmental Challenges
- Declining markets and tougher competitive environment leading to cost reduction and restructuring measures.
- Increasing environmental awareness and new emission reduction targets.
- Compliance risks, product responsibility, climate and environmental protection, employee development, and attractiveness as an employer.
- Supply chain disruptions.
- Conflict minerals in the supply chain.
Mitigation Strategies
- Cost reduction and restructuring measures.
- Development and application of new technologies to increase combustion engine efficiency and expand electric drive portfolio.
- Risk management system covering economic, environmental, and social aspects.
- Contingency plans to ensure business continuity.
- Supplier Code of Conduct and monitoring of supplier compliance.
- Using an internationally standardized form (CMRT) and monitoring responses using special software to ensure conflict-free sourcing of metals.
Supply Chain Management
Responsible Procurement
- Supplier Code of Conduct
- MAHLE Supplier Guideline
Climate-Related Risks & Opportunities
Transition Risks
- Increasing environmental awareness and new emission reduction targets
Opportunities
- Development and application of new technologies to increase combustion engine efficiency and expand electric drive portfolio.
Reporting Standards
Frameworks Used: GRI Standards: Core option
Certifications: OHSAS 18001 or ISO 45001 (safety at work, 52 locations), ISO 14001 and/or EMAS (environmental management, over 80% of locations), ISO 50001 (energy management, 11 locations), FSC® Chain of Custody (11 plants)
Sustainable Products & Innovation
- Integrated Thermal System (ITS) heat pump for electric vehicles
- MAHLE Modular Hybrid Powertrain
- Cellulose air filter elements from responsibly managed forests
Awards & Recognition
- Energy Efficiency Champion Award (McConnelsville plant)
- MAHLE Safety Excellence Award
Reporting Period: 2020
Environmental Metrics
ESG Focus Areas
- Responsible corporate governance
- Working at MAHLE
- Environmental management
- Sustainable innovations
- Sustainability in the supply chain
Environmental Achievements
- Reduced greenhouse gas emissions by 18% (Scope 1 and 2)
- Increased renewable energy use by 21%
- Reduced accident rate by 22%
Social Achievements
- Launched global #StrongerTogether HR marketing campaign
- Awarded LEADING EMPLOYER 2020 label in Germany
- Implemented various virtual initiatives for employee well-being during COVID-19 pandemic
Governance Achievements
- Updated MAHLE Business Code in January 2020
- Implemented a uniform group-wide Data Protection Management System (DPMS)
- 286 employees completed compliance trainings on prevention of corruption and antitrust law
Climate Goals & Targets
- Achieve carbon neutrality by 2040 (Scope 1 & 2)
- Increase energy efficiency by 2% annually
- Boost share of sales independent of passenger car combustion engine to 75% by 2030
- Certify all locations in accordance with ISO 45001 by 2023
- Further reduce accident rate
Environmental Challenges
- Decline in orders due to the COVID-19 pandemic and weakness in the automotive industry
- Increasing environmental awareness and new emission reduction targets
- Complexity of the supply chain and potential for social and environmental violations by suppliers
Mitigation Strategies
- Group restructuring to reposition MAHLE for external challenges
- Exploration of new technologies to increase combustion engine efficiency and expansion of electric drive portfolio
- Implementation of a Supplier Code of Conduct, supplier audits, and risk management system to ensure sustainability in the supply chain
Supply Chain Management
Supplier Audits: Not disclosed
Responsible Procurement
- Supplier Code of Conduct
Climate-Related Risks & Opportunities
Physical Risks
- Not disclosed
Transition Risks
- Regulatory changes, market shifts
Opportunities
- Development of energy-efficient products and alternative powertrain technologies
Reporting Standards
Frameworks Used: GRI Standards: Core option
Certifications: ISO 14001, EMAS, ISO 45001, ISO 50001
Third-party Assurance: Not disclosed
UN Sustainable Development Goals
- Goal 7 (Affordable and clean energy)
- Goal 9 (Industry, innovation, and infrastructure)
- Goal 12 (Responsible consumption and production)
- Goal 13 (Climate action)
Initiatives contribute to these goals through energy efficiency improvements, sustainable product development, waste reduction, and emission reductions
Sustainable Products & Innovation
- New condenser for faster charging of electric vehicles
- New generation of e-bike drive system
- Modular filter concept for fuel cells
Awards & Recognition
- LEADING EMPLOYER 2020 (Germany)
- Employer Excellence of China award
- Ford’s Supplier Diversity & Inclusion Development and Sustainability World Excellence Award
- MAHLE Safety Excellence Award
Reporting Period: 2021
Environmental Metrics
ESG Focus Areas
- Climate & Environment
- Sustainable Procurement
- Working Conditions & Social Standards
- Human Rights
- Compliance and Ethics
- Sustainable Products
Environmental Achievements
- All German MAHLE production locations became carbon-neutral in 2021.
- Realized two photovoltaic projects in Parma, Italy and Montblanc, Spain in 2021.
- Increased renewable energy usage by 45% compared to 2020.
- Reduced chemical use from 12 tons/year to less than 2 tons/year in Atlanta location.
- Reduced plastic use by 40% in Pune location's packaging process.
Social Achievements
- 93 global locations were certified to ISO 45001 by the end of 2021.
- Launched ‘I create my space’ campaign with a gender-focus.
- Achieved 7% female managers on the first executive level and 10% on the second executive level (exceeding targets).
Governance Achievements
- Established a Central Sustainability Department and a Sustainability Steering Committee in 2021.
- Updated MAHLE Business Code in July 2021.
- 4,423 active employees completed compliance trainings in 2021.
Climate Goals & Targets
- Become CO2 neutral by 2040 (Scope 1 & 2)
- Optimize technology to cut emissions from the passenger car fleet by 37.5% and by 31% for light commercial vehicles by 2030
- Certify all locations in accordance with ISO 45001 by 2023
- Further reduce the accident rate (goal for 2021: 3.1 accidents/million working hours)
Environmental Challenges
- Stricter fuel efficiency and/or emissions regulations in several markets.
- Potential reductions in demand for combustion engine components.
- Supply shortages and issues caused by COVID-19.
- Increased environmental awareness in the markets and new emission reduction targets.
Mitigation Strategies
- Efficiency increase of components and expansion of electric drives and auxiliary components portfolio.
- Regular monitoring of fire and natural hazard risks.
- Long-term strategy to reduce risks.
- Contingency plans to maintain deliveries to customers.
- Risk monitoring of suppliers and implementation of mitigation measures.
- Energy and CO2 savings workshops in North America.
- Pilot energy-saving project in St. Michael/Austria.
- Contracted renewable electricity in Chengdu/China.
Supply Chain Management
Supplier Audits: Not disclosed
Responsible Procurement
- Supplier Code of Conduct
- MAHLE Supplier Guideline
- Conflict Mineral Reporting Template (CMRT)
Climate-Related Risks & Opportunities
Physical Risks
- Not disclosed
Transition Risks
- Stricter fuel efficiency and/or emissions regulations
Opportunities
- Development of energy-efficient products
- Expansion of portfolio of electric drives and auxiliary components
Reporting Standards
Frameworks Used: GRI Standards: Core option
Certifications: ISO 14001, ISO 45001, ISO 50001
Third-party Assurance: PricewaterhouseCoopers GmbH Wirtschaftsprüfungsgesellschaft
UN Sustainable Development Goals
- Not disclosed
SDGs chosen based on analyses of customer requirements and the MAHLE Materiality Matrix.
Sustainable Products & Innovation
- Magnet-free electric motor
- Intelligent charging management system (chargeBIG)
Awards & Recognition
- Careers Best Recruiters
- Germany’s most attractive employers
- Best Recruiters no 1 in our industry
- PotentialPark
- Great Place to Work
- Leading Employers
- MINT minded Company
- Ford Excellence Award
- Diversity Leaders
- MAHLE Safety Excellence Award (Ramos Arizpe/Mexico)
Reporting Period: 2022
Environmental Metrics
ESG Focus Areas
- Climate and Environment
- Social Topics & Employees
- Occupational Health and Safety
- Sustainable Procurement
- Sustainable Finance
- Human Rights
- Responsible Corporate Governance
- Sustainable Innovations
Environmental Achievements
- Reduced total Scope 1 and 2 emissions by 12% compared to 2021
- Reduced CO2e emissions from electricity use by 14% compared to 2021 despite a slight increase in electricity consumption.
- Set Scope 3 emission reduction targets (28% reduction by 2030 for categories 1 and 11)
- Developed methodologies to assess the environmental footprint of products with lifecycle assessments and carbon footprints.
- 140 of 152 locations certified according to ISO 14001 and/or EMAS.
- Ethanol use in Brazil cut carbon emissions by half in company cars.
Social Achievements
- Continued to drive the MAHLE HR Roadmap forward, including a new competence model and talent cycle.
- Set new 5-year targets for women in leadership positions.
- Employee turnover rate remained almost unchanged at 1.8% despite increasing labor market movement.
- Launched employee-led D&I Councils in North and South America.
- Achieved 20% representation of women on the Supervisory Board for employee representatives.
- Improved water reporting to CDP Water, receiving a B- rating.
Governance Achievements
- Expanded sustainability program to include Occupational Health and Safety and Sustainable Finance.
- Updated materiality analysis with Diversity and Talent Management as new material topics.
- Developed a Sustainable Finance Framework.
- Updated MAHLE Business Code in November 2022.
- Adjusted existing web-based whistleblower system (Integrity Platform).
Climate Goals & Targets
- Become climate neutral by 2040 (Scope 1 & 2)
- Reduce Scope 1 and 2 emissions by 49% until 2030 (baseline 2019)
- Reduce Scope 3 Emissions, category 1 and 11 by 28% each until 2030 (baseline 2019)
- Increase the proportion of women to 10% on the First Executive Level and to 15% on the Second Executive Level globally by 30 June 2027.
- Certify all production plants in accordance with ISO 45001 by 2023
- Further reduce the DART accident rate (goal for 2022: 2.66 accidents/million working hours)
Environmental Challenges
- Disturbed supply chains, hefty price increases for freight, energy, and raw materials, and the threat of energy shortages.
- Global shortage of skilled workers.
- Decreased volumes of resins from renewable materials due to market conditions.
- Significant impact of parts and assemblies from external suppliers on MAHLE’s CO2e footprint.
- Increasing environmental awareness in the markets and stricter emissions regulations.
Mitigation Strategies
- Risk monitoring of suppliers and implementation of mitigation measures.
- Contingency plans to maintain deliveries to customers.
- Local initiatives to introduce young people to STEM professions.
- Upgrade of global HR system landscape, including a new applicant management system.
- Retention measures designed for individual employee groups.
- Implementation of Energy Sprints to enhance energy management.
- Development of a Sustainable Finance Framework.
- Pilot project to determine product-related emissions in collaboration with suppliers.
- Setting of ambitious Scope 3 targets and submission to SBTi for validation.
Supply Chain Management
Supplier Audits: Initial audits for new suppliers; regular assessments of existing suppliers.
Responsible Procurement
- Supplier Code of Conduct
- MAHLE Integrity Platform
- Sustainable Purchasing Policy
- MAHLE Conflict Raw Materials Guideline
Climate-Related Risks & Opportunities
Physical Risks
- Not disclosed
Transition Risks
- Reductions in demand for emission-relevant components due to stricter emissions regulations and electrification.
Opportunities
- Efficiency increase of components and expansion of portfolio of electric drives and auxiliary components.
Reporting Standards
Frameworks Used: GRI Standards
Certifications: ISO 14001, EMAS, ISO 50001, ISO 45001
Third-party Assurance: PricewaterhouseCoopers GmbH Wirtschaftsprüfungsgesellschaft
UN Sustainable Development Goals
- SDG 3
- SDG 6
- SDG 7
- SDG 8
- SDG 9
- SDG 10
- SDG 12
- SDG 13
MAHLE's initiatives contribute to these goals through various environmental, social, and governance programs.
Sustainable Products & Innovation
- SCT e-motor
- Modular structure of Thermal Management system for commercial vehicles
- Thermal Management solutions for fuel cell periphery of electrically powered watercraft
- Power cell unit for hydrogen combustion engines
- X20 traction motor for e-bikes
Awards & Recognition
- Special nationwide STEM award for commitment to Girls' Day
- 'Potential Park', 'MINT minded Company', and 'Great Place to Work' awards for HR Marketing and Employer Branding
- Top employer rankings in 'Best Recruiters', 'Leading Employers', and 'Diversity Leaders'
- sHero Award China for best International Women’s Day activities
- CADIA Certification for commitment to diversity
Reporting Period: 2023
Environmental Metrics
ESG Focus Areas
- Climate and Environment
- Occupational Health and Safety
- Employees and Social
- Human Rights
- Compliance and Ethics
- Sustainable Products
- Sustainable Financing
- Sustainable Purchasing
Environmental Achievements
- Reduced Scope 1 & 2 emissions by 43 percent compared to 2019
- Reduced Scope 1 & 2 emissions by 13 percent compared to 2022
- Increased share of renewable electricity by 10 percent compared to 2022 to 372 GWh
- 145 energy efficiency projects in 2023 resulted in reported energy savings of about 32 GWh annually
- Obtained an external certification for calculating the Product Lifecycle and Carbon Footprint in accordance with ISO standards
- Reduced energy consumption as measured against sales by 3% YoY
Social Achievements
- Implemented a new global onboarding process
- Global online learning platform implemented in 30 countries
- Performance appraisal process completion rate > 93 percent
- Monthly average employee turnover rate remained at 1.6 percent
- Launched a new global employee survey to assess employee engagement and empowerment
Governance Achievements
- Created the new “Supplier Management and Governance” department
- Joined the Responsible Supply Chain Initiative (RSCI)
- Updated MAHLE Business Code in September 2023
- Expanded the guide Prevention of Corruption by fraud topics
- Over 98% of targeted employees trained on corruption and antitrust law
- Target of 20% female representation on the Supervisory Board met
Climate Goals & Targets
- Become CO2 neutral by 2040 (Scope 1 & 2)
- By 2030, 13% women on first executive level and 18% on second executive level
- By 2025, 25% women on the Supervisory Board
- By 2027, 29% women on the Management Board
- Reduce Scope 1 and 2 emissions by 49 percent by 2030
- Reduce Scope 3 emissions (Cat. 01 and Cat. 11) by 28 percent by 2030
- Increase energy efficiency by 2 percent every year
- Certify all production plants in accordance with ISO 45001 by 2024
- Reduce LTIR accident rate to 2.8 accidents/million working hours by 2024
Environmental Challenges
- Rising interest rates, increases in energy and commodity prices, pressure on global trade
- Supply chain disruptions
- Global shortage of skilled workers
- Global shortage of glass filler required to produce recycled resins
- Increasing environmental awareness in the markets and stricter emissions regulations
Mitigation Strategies
- Risk monitoring of suppliers and implementation of mitigation measures
- Contingency plans to maintain deliveries to customers
- Support of local initiatives to introduce young people to STEM professions
- Intensifying collaboration with suppliers to gather and process emission data
- Specified expectations toward carbon management in the supply chain in our Supplier Code of Conduct
- Using an Industrial Internet of Things (IIoT) platform for ISO 50001-compliant energy recording
- Working closely with suppliers to source raw materials with higher recycled content
- Implementing a new global employee survey to assess employee engagement and empowerment and implement targeted actions based on feedback
Supply Chain Management
Supplier Audits: Not disclosed
Responsible Procurement
- Supplier Code of Conduct
- Sustainability assessments
- CSR audits
- Conflict Minerals Reporting Template (CMRT) and Extended Minerals Report Template (EMRT)
Climate-Related Risks & Opportunities
Physical Risks
- Fire and other natural hazard risks
Transition Risks
- New regulatory emission reduction targets
- Decreasing demand for combustion engine components
Opportunities
- Increasing the efficiency of components
- Expanding the portfolio of electric drives and auxiliary components
Reporting Standards
Frameworks Used: GRI
Certifications: ISO 14001, EMAS, ISO 45001, ISO 50001
Third-party Assurance: PricewaterhouseCoopers GmbH Wirtschaftsprüfungsgesellschaft
UN Sustainable Development Goals
- SDG 3
- SDG 5
- SDG 6
- SDG 7
- SDG 8
- SDG 9
- SDG 10
- SDG 12
- SDG 13
Initiatives contributing to these goals are described throughout the report
Sustainable Products & Innovation
- SCT electric motor
- MCT technology
- Bionic battery cooling plate
- Thermal management modules combining coolant and refrigerant circuits
Awards & Recognition
- Building Public Trust Award (Germany)
- Award in China for the group’s sustainability strategy and its implementation
- Potential Park Award
- Best Recruiters
- Leading Employers
- MINT minded Company
- Diversity Leader
- Golden World Award (IPRA)
- Safety Excellence Award (Hungary)