Climate Change Data

MAHLE GmbH

Climate Impact & Sustainability Data (2018-01 to 2019-12, 2020, 2021, 2022, 2023)

Reporting Period: 2018-01 to 2019-12

Environmental Metrics

Total Carbon Emissions:1,450,135 t CO2e/year
Scope 1 Emissions:217,081 t CO2e/year
Scope 2 Emissions:1,233,054 t CO2e/year
Total Energy Consumption:3,180,128 MWh/year
Water Consumption:8,273,300 m3/year
Carbon Intensity:120.4 t CO2e/EUR million sales

ESG Focus Areas

  • Responsible corporate governance
  • Environmental management
  • Sustainable innovations
  • Sustainability in the supply chain
  • Corporate citizenship
  • Occupational health and safety
  • Employee development
  • Diversity and equal opportunity
  • Human rights
  • Energy and climate protection
  • Waste prevention
  • Sustainable procurement

Environmental Achievements

  • Reduced relative energy consumption by 5% compared to the previous year.
  • Reduced absolute greenhouse gas emissions by 11.7% and relative emissions by 7.8% compared to the previous year.
  • McConnelsville plant reduced electricity consumption by 13.5% (equivalent to a CO2 saving of approximately 3,300 metric tons).
  • St. Michael ob Bleiburg plant decreased annual energy requirement by around 7 gigawatt-hours.
  • Izmir plant saved 747,000 kWh of natural gas (22% reduction).
  • Mühlacker and Numazu plants decreased annual electricity consumption by around 360,000 kWh by switching to LEDs.

Social Achievements

  • Reduced worldwide accident rate from 5.7 in 2018 to 4.8 in 2019 (around 16% reduction).
  • Launched a global, mandatory training program for managers entitled “Managing safely.”
  • Implemented unconscious bias training for all employees.
  • Supported numerous social projects through employee engagement and the MAHLE Foundation.

Governance Achievements

  • Implemented a compliance management system including the MAHLE Business Code, preventive measures, and training.
  • Introduced the web-based whistleblower system Integrity Platform.
  • Restructured the data protection organization in compliance with GDPR.

Climate Goals & Targets

Medium-term Goals:
  • By the end of 2023, all MAHLE locations will be certified in accordance with ISO 45001 or OHSAS 18001.
Short-term Goals:
  • Reduce Group-wide accident rate below 4 in 2020.
  • Reduce waste volume by 10% by 2022.

Environmental Challenges

  • Declining markets and tougher competitive environment leading to cost reduction and restructuring measures.
  • Increasing environmental awareness and new emission reduction targets.
  • Compliance risks, product responsibility, climate and environmental protection, employee development, and attractiveness as an employer.
  • Supply chain disruptions.
  • Conflict minerals in the supply chain.
Mitigation Strategies
  • Cost reduction and restructuring measures.
  • Development and application of new technologies to increase combustion engine efficiency and expand electric drive portfolio.
  • Risk management system covering economic, environmental, and social aspects.
  • Contingency plans to ensure business continuity.
  • Supplier Code of Conduct and monitoring of supplier compliance.
  • Using an internationally standardized form (CMRT) and monitoring responses using special software to ensure conflict-free sourcing of metals.

Supply Chain Management

Responsible Procurement
  • Supplier Code of Conduct
  • MAHLE Supplier Guideline

Climate-Related Risks & Opportunities

Transition Risks
  • Increasing environmental awareness and new emission reduction targets
Opportunities
  • Development and application of new technologies to increase combustion engine efficiency and expand electric drive portfolio.

Reporting Standards

Frameworks Used: GRI Standards: Core option

Certifications: OHSAS 18001 or ISO 45001 (safety at work, 52 locations), ISO 14001 and/or EMAS (environmental management, over 80% of locations), ISO 50001 (energy management, 11 locations), FSC® Chain of Custody (11 plants)

Sustainable Products & Innovation

  • Integrated Thermal System (ITS) heat pump for electric vehicles
  • MAHLE Modular Hybrid Powertrain
  • Cellulose air filter elements from responsibly managed forests

Awards & Recognition

  • Energy Efficiency Champion Award (McConnelsville plant)
  • MAHLE Safety Excellence Award

Reporting Period: 2020

Environmental Metrics

Total Carbon Emissions:1,195,435 tCO2e/year
Scope 1 Emissions:178,283 tCO2e/year
Scope 2 Emissions:1,017,152 tCO2e/year
Scope 3 Emissions:Not disclosed
Renewable Energy Share:Not disclosed
Total Energy Consumption:2,708,939 MWh/year
Water Consumption:7,813 ML/year
Waste Generated:Not disclosed
Carbon Intensity:122 tCO2e/EUR million sales

ESG Focus Areas

  • Responsible corporate governance
  • Working at MAHLE
  • Environmental management
  • Sustainable innovations
  • Sustainability in the supply chain

Environmental Achievements

  • Reduced greenhouse gas emissions by 18% (Scope 1 and 2)
  • Increased renewable energy use by 21%
  • Reduced accident rate by 22%

Social Achievements

  • Launched global #StrongerTogether HR marketing campaign
  • Awarded LEADING EMPLOYER 2020 label in Germany
  • Implemented various virtual initiatives for employee well-being during COVID-19 pandemic

Governance Achievements

  • Updated MAHLE Business Code in January 2020
  • Implemented a uniform group-wide Data Protection Management System (DPMS)
  • 286 employees completed compliance trainings on prevention of corruption and antitrust law

Climate Goals & Targets

Long-term Goals:
  • Achieve carbon neutrality by 2040 (Scope 1 & 2)
Medium-term Goals:
  • Increase energy efficiency by 2% annually
  • Boost share of sales independent of passenger car combustion engine to 75% by 2030
Short-term Goals:
  • Certify all locations in accordance with ISO 45001 by 2023
  • Further reduce accident rate

Environmental Challenges

  • Decline in orders due to the COVID-19 pandemic and weakness in the automotive industry
  • Increasing environmental awareness and new emission reduction targets
  • Complexity of the supply chain and potential for social and environmental violations by suppliers
Mitigation Strategies
  • Group restructuring to reposition MAHLE for external challenges
  • Exploration of new technologies to increase combustion engine efficiency and expansion of electric drive portfolio
  • Implementation of a Supplier Code of Conduct, supplier audits, and risk management system to ensure sustainability in the supply chain

Supply Chain Management

Supplier Audits: Not disclosed

Responsible Procurement
  • Supplier Code of Conduct

Climate-Related Risks & Opportunities

Physical Risks
  • Not disclosed
Transition Risks
  • Regulatory changes, market shifts
Opportunities
  • Development of energy-efficient products and alternative powertrain technologies

Reporting Standards

Frameworks Used: GRI Standards: Core option

Certifications: ISO 14001, EMAS, ISO 45001, ISO 50001

Third-party Assurance: Not disclosed

UN Sustainable Development Goals

  • Goal 7 (Affordable and clean energy)
  • Goal 9 (Industry, innovation, and infrastructure)
  • Goal 12 (Responsible consumption and production)
  • Goal 13 (Climate action)

Initiatives contribute to these goals through energy efficiency improvements, sustainable product development, waste reduction, and emission reductions

Sustainable Products & Innovation

  • New condenser for faster charging of electric vehicles
  • New generation of e-bike drive system
  • Modular filter concept for fuel cells

Awards & Recognition

  • LEADING EMPLOYER 2020 (Germany)
  • Employer Excellence of China award
  • Ford’s Supplier Diversity & Inclusion Development and Sustainability World Excellence Award
  • MAHLE Safety Excellence Award

Reporting Period: 2021

Environmental Metrics

Total Carbon Emissions:1,134,951 t CO2e/year
Scope 1 Emissions:210,216 tCO2e/year
Scope 2 Emissions:924,735 tCO2e/year
Scope 3 Emissions:Not disclosed
Renewable Energy Share:Not disclosed
Total Energy Consumption:3,145,682 MWh/year
Water Consumption:8,285 ML/year
Waste Generated:200,957 tons/year
Carbon Intensity:104 t CO2e/ EUR million sales

ESG Focus Areas

  • Climate & Environment
  • Sustainable Procurement
  • Working Conditions & Social Standards
  • Human Rights
  • Compliance and Ethics
  • Sustainable Products

Environmental Achievements

  • All German MAHLE production locations became carbon-neutral in 2021.
  • Realized two photovoltaic projects in Parma, Italy and Montblanc, Spain in 2021.
  • Increased renewable energy usage by 45% compared to 2020.
  • Reduced chemical use from 12 tons/year to less than 2 tons/year in Atlanta location.
  • Reduced plastic use by 40% in Pune location's packaging process.

Social Achievements

  • 93 global locations were certified to ISO 45001 by the end of 2021.
  • Launched ‘I create my space’ campaign with a gender-focus.
  • Achieved 7% female managers on the first executive level and 10% on the second executive level (exceeding targets).

Governance Achievements

  • Established a Central Sustainability Department and a Sustainability Steering Committee in 2021.
  • Updated MAHLE Business Code in July 2021.
  • 4,423 active employees completed compliance trainings in 2021.

Climate Goals & Targets

Long-term Goals:
  • Become CO2 neutral by 2040 (Scope 1 & 2)
Medium-term Goals:
  • Optimize technology to cut emissions from the passenger car fleet by 37.5% and by 31% for light commercial vehicles by 2030
Short-term Goals:
  • Certify all locations in accordance with ISO 45001 by 2023
  • Further reduce the accident rate (goal for 2021: 3.1 accidents/million working hours)

Environmental Challenges

  • Stricter fuel efficiency and/or emissions regulations in several markets.
  • Potential reductions in demand for combustion engine components.
  • Supply shortages and issues caused by COVID-19.
  • Increased environmental awareness in the markets and new emission reduction targets.
Mitigation Strategies
  • Efficiency increase of components and expansion of electric drives and auxiliary components portfolio.
  • Regular monitoring of fire and natural hazard risks.
  • Long-term strategy to reduce risks.
  • Contingency plans to maintain deliveries to customers.
  • Risk monitoring of suppliers and implementation of mitigation measures.
  • Energy and CO2 savings workshops in North America.
  • Pilot energy-saving project in St. Michael/Austria.
  • Contracted renewable electricity in Chengdu/China.

Supply Chain Management

Supplier Audits: Not disclosed

Responsible Procurement
  • Supplier Code of Conduct
  • MAHLE Supplier Guideline
  • Conflict Mineral Reporting Template (CMRT)

Climate-Related Risks & Opportunities

Physical Risks
  • Not disclosed
Transition Risks
  • Stricter fuel efficiency and/or emissions regulations
Opportunities
  • Development of energy-efficient products
  • Expansion of portfolio of electric drives and auxiliary components

Reporting Standards

Frameworks Used: GRI Standards: Core option

Certifications: ISO 14001, ISO 45001, ISO 50001

Third-party Assurance: PricewaterhouseCoopers GmbH Wirtschaftsprüfungsgesellschaft

UN Sustainable Development Goals

  • Not disclosed

SDGs chosen based on analyses of customer requirements and the MAHLE Materiality Matrix.

Sustainable Products & Innovation

  • Magnet-free electric motor
  • Intelligent charging management system (chargeBIG)

Awards & Recognition

  • Careers Best Recruiters
  • Germany’s most attractive employers
  • Best Recruiters no 1 in our industry
  • PotentialPark
  • Great Place to Work
  • Leading Employers
  • MINT minded Company
  • Ford Excellence Award
  • Diversity Leaders
  • MAHLE Safety Excellence Award (Ramos Arizpe/Mexico)

Reporting Period: 2022

Environmental Metrics

Total Carbon Emissions:945 kt CO2e (market based)
Scope 1 Emissions:197 kt CO2e
Scope 2 Emissions:747 kt CO2e (market based)
Scope 3 Emissions:31,172 kt CO2e
Renewable Energy Share:Not disclosed
Total Energy Consumption:3184 GWh
Water Consumption:9166 ML
Waste Generated:206,161 tons
Carbon Intensity:76 kt CO2e/EUR million sales (Scope 1 and 2)

ESG Focus Areas

  • Climate and Environment
  • Social Topics & Employees
  • Occupational Health and Safety
  • Sustainable Procurement
  • Sustainable Finance
  • Human Rights
  • Responsible Corporate Governance
  • Sustainable Innovations

Environmental Achievements

  • Reduced total Scope 1 and 2 emissions by 12% compared to 2021
  • Reduced CO2e emissions from electricity use by 14% compared to 2021 despite a slight increase in electricity consumption.
  • Set Scope 3 emission reduction targets (28% reduction by 2030 for categories 1 and 11)
  • Developed methodologies to assess the environmental footprint of products with lifecycle assessments and carbon footprints.
  • 140 of 152 locations certified according to ISO 14001 and/or EMAS.
  • Ethanol use in Brazil cut carbon emissions by half in company cars.

Social Achievements

  • Continued to drive the MAHLE HR Roadmap forward, including a new competence model and talent cycle.
  • Set new 5-year targets for women in leadership positions.
  • Employee turnover rate remained almost unchanged at 1.8% despite increasing labor market movement.
  • Launched employee-led D&I Councils in North and South America.
  • Achieved 20% representation of women on the Supervisory Board for employee representatives.
  • Improved water reporting to CDP Water, receiving a B- rating.

Governance Achievements

  • Expanded sustainability program to include Occupational Health and Safety and Sustainable Finance.
  • Updated materiality analysis with Diversity and Talent Management as new material topics.
  • Developed a Sustainable Finance Framework.
  • Updated MAHLE Business Code in November 2022.
  • Adjusted existing web-based whistleblower system (Integrity Platform).

Climate Goals & Targets

Long-term Goals:
  • Become climate neutral by 2040 (Scope 1 & 2)
Medium-term Goals:
  • Reduce Scope 1 and 2 emissions by 49% until 2030 (baseline 2019)
  • Reduce Scope 3 Emissions, category 1 and 11 by 28% each until 2030 (baseline 2019)
  • Increase the proportion of women to 10% on the First Executive Level and to 15% on the Second Executive Level globally by 30 June 2027.
Short-term Goals:
  • Certify all production plants in accordance with ISO 45001 by 2023
  • Further reduce the DART accident rate (goal for 2022: 2.66 accidents/million working hours)

Environmental Challenges

  • Disturbed supply chains, hefty price increases for freight, energy, and raw materials, and the threat of energy shortages.
  • Global shortage of skilled workers.
  • Decreased volumes of resins from renewable materials due to market conditions.
  • Significant impact of parts and assemblies from external suppliers on MAHLE’s CO2e footprint.
  • Increasing environmental awareness in the markets and stricter emissions regulations.
Mitigation Strategies
  • Risk monitoring of suppliers and implementation of mitigation measures.
  • Contingency plans to maintain deliveries to customers.
  • Local initiatives to introduce young people to STEM professions.
  • Upgrade of global HR system landscape, including a new applicant management system.
  • Retention measures designed for individual employee groups.
  • Implementation of Energy Sprints to enhance energy management.
  • Development of a Sustainable Finance Framework.
  • Pilot project to determine product-related emissions in collaboration with suppliers.
  • Setting of ambitious Scope 3 targets and submission to SBTi for validation.

Supply Chain Management

Supplier Audits: Initial audits for new suppliers; regular assessments of existing suppliers.

Responsible Procurement
  • Supplier Code of Conduct
  • MAHLE Integrity Platform
  • Sustainable Purchasing Policy
  • MAHLE Conflict Raw Materials Guideline

Climate-Related Risks & Opportunities

Physical Risks
  • Not disclosed
Transition Risks
  • Reductions in demand for emission-relevant components due to stricter emissions regulations and electrification.
Opportunities
  • Efficiency increase of components and expansion of portfolio of electric drives and auxiliary components.

Reporting Standards

Frameworks Used: GRI Standards

Certifications: ISO 14001, EMAS, ISO 50001, ISO 45001

Third-party Assurance: PricewaterhouseCoopers GmbH Wirtschaftsprüfungsgesellschaft

UN Sustainable Development Goals

  • SDG 3
  • SDG 6
  • SDG 7
  • SDG 8
  • SDG 9
  • SDG 10
  • SDG 12
  • SDG 13

MAHLE's initiatives contribute to these goals through various environmental, social, and governance programs.

Sustainable Products & Innovation

  • SCT e-motor
  • Modular structure of Thermal Management system for commercial vehicles
  • Thermal Management solutions for fuel cell periphery of electrically powered watercraft
  • Power cell unit for hydrogen combustion engines
  • X20 traction motor for e-bikes

Awards & Recognition

  • Special nationwide STEM award for commitment to Girls' Day
  • 'Potential Park', 'MINT minded Company', and 'Great Place to Work' awards for HR Marketing and Employer Branding
  • Top employer rankings in 'Best Recruiters', 'Leading Employers', and 'Diversity Leaders'
  • sHero Award China for best International Women’s Day activities
  • CADIA Certification for commitment to diversity

Reporting Period: 2023

Environmental Metrics

Total Carbon Emissions:823 kt CO2e (market based)
Scope 1 Emissions:186 kt CO2e
Scope 2 Emissions:637 kt CO2e (market based)
Scope 3 Emissions:32,760 kt CO2e
Renewable Energy Share:10% increase compared to 2022 (372 GWh)
Total Energy Consumption:3189 GWh
Water Consumption:66,048 ML
Waste Generated:178,601 tons
Carbon Intensity:62 kt CO2e / EUR million sales

ESG Focus Areas

  • Climate and Environment
  • Occupational Health and Safety
  • Employees and Social
  • Human Rights
  • Compliance and Ethics
  • Sustainable Products
  • Sustainable Financing
  • Sustainable Purchasing

Environmental Achievements

  • Reduced Scope 1 & 2 emissions by 43 percent compared to 2019
  • Reduced Scope 1 & 2 emissions by 13 percent compared to 2022
  • Increased share of renewable electricity by 10 percent compared to 2022 to 372 GWh
  • 145 energy efficiency projects in 2023 resulted in reported energy savings of about 32 GWh annually
  • Obtained an external certification for calculating the Product Lifecycle and Carbon Footprint in accordance with ISO standards
  • Reduced energy consumption as measured against sales by 3% YoY

Social Achievements

  • Implemented a new global onboarding process
  • Global online learning platform implemented in 30 countries
  • Performance appraisal process completion rate > 93 percent
  • Monthly average employee turnover rate remained at 1.6 percent
  • Launched a new global employee survey to assess employee engagement and empowerment

Governance Achievements

  • Created the new “Supplier Management and Governance” department
  • Joined the Responsible Supply Chain Initiative (RSCI)
  • Updated MAHLE Business Code in September 2023
  • Expanded the guide Prevention of Corruption by fraud topics
  • Over 98% of targeted employees trained on corruption and antitrust law
  • Target of 20% female representation on the Supervisory Board met

Climate Goals & Targets

Long-term Goals:
  • Become CO2 neutral by 2040 (Scope 1 & 2)
  • By 2030, 13% women on first executive level and 18% on second executive level
Medium-term Goals:
  • By 2025, 25% women on the Supervisory Board
  • By 2027, 29% women on the Management Board
Short-term Goals:
  • Reduce Scope 1 and 2 emissions by 49 percent by 2030
  • Reduce Scope 3 emissions (Cat. 01 and Cat. 11) by 28 percent by 2030
  • Increase energy efficiency by 2 percent every year
  • Certify all production plants in accordance with ISO 45001 by 2024
  • Reduce LTIR accident rate to 2.8 accidents/million working hours by 2024

Environmental Challenges

  • Rising interest rates, increases in energy and commodity prices, pressure on global trade
  • Supply chain disruptions
  • Global shortage of skilled workers
  • Global shortage of glass filler required to produce recycled resins
  • Increasing environmental awareness in the markets and stricter emissions regulations
Mitigation Strategies
  • Risk monitoring of suppliers and implementation of mitigation measures
  • Contingency plans to maintain deliveries to customers
  • Support of local initiatives to introduce young people to STEM professions
  • Intensifying collaboration with suppliers to gather and process emission data
  • Specified expectations toward carbon management in the supply chain in our Supplier Code of Conduct
  • Using an Industrial Internet of Things (IIoT) platform for ISO 50001-compliant energy recording
  • Working closely with suppliers to source raw materials with higher recycled content
  • Implementing a new global employee survey to assess employee engagement and empowerment and implement targeted actions based on feedback

Supply Chain Management

Supplier Audits: Not disclosed

Responsible Procurement
  • Supplier Code of Conduct
  • Sustainability assessments
  • CSR audits
  • Conflict Minerals Reporting Template (CMRT) and Extended Minerals Report Template (EMRT)

Climate-Related Risks & Opportunities

Physical Risks
  • Fire and other natural hazard risks
Transition Risks
  • New regulatory emission reduction targets
  • Decreasing demand for combustion engine components
Opportunities
  • Increasing the efficiency of components
  • Expanding the portfolio of electric drives and auxiliary components

Reporting Standards

Frameworks Used: GRI

Certifications: ISO 14001, EMAS, ISO 45001, ISO 50001

Third-party Assurance: PricewaterhouseCoopers GmbH Wirtschaftsprüfungsgesellschaft

UN Sustainable Development Goals

  • SDG 3
  • SDG 5
  • SDG 6
  • SDG 7
  • SDG 8
  • SDG 9
  • SDG 10
  • SDG 12
  • SDG 13

Initiatives contributing to these goals are described throughout the report

Sustainable Products & Innovation

  • SCT electric motor
  • MCT technology
  • Bionic battery cooling plate
  • Thermal management modules combining coolant and refrigerant circuits

Awards & Recognition

  • Building Public Trust Award (Germany)
  • Award in China for the group’s sustainability strategy and its implementation
  • Potential Park Award
  • Best Recruiters
  • Leading Employers
  • MINT minded Company
  • Diversity Leader
  • Golden World Award (IPRA)
  • Safety Excellence Award (Hungary)