Aichi Steel Co., Ltd.
Climate Impact & Sustainability Data (2019-04 to 2020-03, 2020-04 to 2021-03, 2022, 2022-04 to 2023-03, 2023, 2023-04 to 2024-03, FY2022)
Reporting Period: 2019-04 to 2020-03
Environmental Metrics
ESG Focus Areas
- Environmental
- Social
- Governance
Environmental Achievements
- Reduced CO2 emissions by 48,000 tons year-over-year
- Achieved 17% reduction in CO2 emissions per unit from logistics from fiscal 2006 to 2019
- Increased end-of-life car recycling rate to 99.8%
- AS Shot® received the Silver Prize at the 2020 Aichi Environmental Awards
Social Achievements
- Launched a Harassment Prevention Committee
- Established an Aichi Steel Compliance Hotline
- Proactively hired more female employees
- Developed working from home and career design training for female employees
- Implemented “Jikotei Kanketsu” training for team leaders
- Provided specialized technical training for all skilled workers in forging plants
- Recognized under the 2020 Health & Productivity Stock Selection Program by the Ministry of Economy, Trade and Industry (METI) and Tokyo Stock Exchange
- Recognized for the third consecutive year as a Health and Productivity Management Outstanding Organization
Governance Achievements
- Fully complied with the Corporate Governance Code
- Submitted a report regarding disclosure to the Tokyo Stock Exchange
- Established an internal risk management system
- Established a permanent Denshinkan Education Center to teach and pass on lessons learned from past accidents
Climate Goals & Targets
- Create a roadmap for achieving zero CO2 emissions in 2100 and zero landfill waste
- Achieve the industry's highest energy efficiency
- Contribution of the steel industry to the prevention of global warming through technology to use exhaust heat and renewable energy
- Transform worksites, personnel, and structures to continue eliminating accidents
- Create an open culture where all employees can work with vitality
- Create structures where the company and individuals share objectives and targets and can each grow
- Dramatically raise staff productivity and implement Jikotei Kanketsu
- Create workplaces that increase individuality and foster diversity
- Develop materials and parts that respond to the electrification of automobiles
- Provide products that are useful to updating social infrastructure
- Contribute to healthcare technologies that mitigate physical burdens
- Development products that contribute to increased crop yields worldwide
- Provide systems that can drive autonomously even under poor conditions
Environmental Challenges
- Global warming
- Biodiversity loss
- Changes in the global environment
- Changes in existing market environments
- Aging and diversity
- Safety and health
- Spread of new infectious diseases
- Dwindling workforce due to declining birthrates
- Impacts of pandemic on business (declining demand, inability to operate)
- Arrival of the smart society (CASE, IT/AI)
- Expansion of the EV market (reduction in use of specialty steels)
- Shrinking Japanese forged product market
- Declining demand for automobiles
- Declining production of forged products as more EVs enter the market
- Increasing local procurement practices overseas
- Labor shortages resulting from a dwindling workforce
Mitigation Strategies
- Development and adoption of technologies to reduce CO2 emissions
- Improvement of energy efficiencies and promotion of energy-saving activities
- Development of materials and products that can help with updating of social infrastructure
- Improved competitiveness of integrated forging with steel making processes
- Enhancement of diversity
- Development of work environments
- Health promotion activities
- Building of flexible production systems and promotion of diverse workstyles (remote working)
- Driving workstyle reform
- Development of materials and components for EVs and FCVs
- Expansion of business into new fields
- Improvement of productivity through adoption of IT technologies
- Implementing Genryou Management
- Consolidating equipment
- Improving specific consumption
- Managing personnel
- Consolidating furnace equipment
- Constructing a steel heat treatment furnace
- Consolidating and rationalizing various equipment
- Collaborating with development divisions and Kitaeru Company to develop and manufacture components for EVs
- Entered a business capital tie-up with Vardhman Special Steels Limited
- Providing technical support to Vardhman Special Steels Limited
- Introduced an in-house company system
- Splitting our Manufacturing and Future Planning Headquarters into a Research and Development Headquarters and a Manufacturing Innovation Headquarters
- Implementing initiatives to expand the market
- Working with customers to select and develop drivetrain components
- Launching Japan’s first electric furnace with an exhaust heat recovery system
- Eliminating by-product emissions
- Reducing energy consumption by leveraging the strengths of integrated forging and steel making process
- Improving the efficiency of material heating equipment
- Improving the combustion efficiency of heat treatment furnaces
- Developing components that enable to reduce heat treatment process
- Establishing forging processes that are highly energy efficient
- Creating more efficient operations through initiatives such as consolidating equipment and concentrating production
- Improving profits by reducing overtime expenses through workstyle reform and reducing other expenses through zero-based budgeting
- Enhancing inventory management
- Obtaining early financing
- Establishing flexible bank credit facilities
Supply Chain Management
Responsible Procurement
- Fair transactions with suppliers
Climate-Related Risks & Opportunities
Transition Risks
- Adoption of carbon pricing systems
- Response to society’s requests to reduce CO2 emissions
Opportunities
- Development of energy-efficient products
- Development of materials and components for EVs and FCVs
Reporting Standards
Frameworks Used: GRI Standards, ISO 26000 (Corporate Social Responsibility), International Integrated Reporting Framework
Certifications: ISO 14001
Sustainable Products & Innovation
- AS Shot®
- MAGFINE® Dy-free bonded magnets
Awards & Recognition
- Silver Prize at the 2020 Aichi Environmental Awards
- Japan Stainless Steel Association Prize
- Monodzukuri Nippon Conference Joint Chairman’s Award at Nikkan Kogyo Shimbun’s Cho Monodzukuri Grand Award for Parts
- Ministry of Economy, Trade and Industry’s Global Niche Top Companies Selection 100
Reporting Period: 2020-04 to 2021-03
Environmental Metrics
ESG Focus Areas
- Environmental
- Social
- Governance
Environmental Achievements
- Reduced total CO2 emissions by 76,000 tons year-over-year
- 13% reduction of emission volume per transportation unit from the 2006 level
- Completed electric furnace exhaust heat recovery system, reducing CO2 emissions by 4,200 tons per year
- Achieved 91% waste recycling rate
Social Achievements
- Received Excellence Award for supplier contributions to quality improvement (Electronic Components Plant)
- Received Special Contribution Award from Kubota Engine (Wuxi) Co., Ltd. (Shanghai Aichi Forging Co., Ltd.)
- Received Quality Excellence Award from Daihatsu Motor Co., Ltd. (Forging Plant)
- Developed AUS305-H2, a resource-saving, high-strength stainless steel
- Reached a cumulative shipped total of 5,000 tons of deformed bars
Governance Achievements
- Changed executive management structure to focus on roles instead of titles, simplifying the structure and accelerating decision-making
- Implemented a new Executive system
- Improved the effectiveness of the directors and strengthened governance
Climate Goals & Targets
- Achieve carbon neutrality by 2050
- Reduce CO2 emissions by 35% by 2030 (compared to 2013 levels)
Environmental Challenges
- COVID-19 pandemic impacting sales volumes and increasing raw material prices
- Japanese government's Carbon Neutral by 2050 initiative increasing energy costs and development expenses
- Decline in the use of forged products due to the shift to BEVs
- Supply concerns and restructuring of forging companies
Mitigation Strategies
- Implemented Genryou Management (managing with limited order quantity) to maintain profitability even with small production volumes
- Established a Task Force for Promoting Carbon Neutrality to reduce CO2 emissions by 35% by 2030 and work toward carbon neutrality by 2050
- Developed innovative technologies for reducing CO2 emissions
- Implemented a global backup production plan to mitigate risks associated with the COVID-19 pandemic
- Developed new products for electric vehicles leveraging integrated forging with steel making processes
Supply Chain Management
Responsible Procurement
- Green Procurement Guidelines prioritizing purchases from suppliers engaged in efforts to reduce environmental burdens
- Report on Presence of Environmentally Hazardous Substances requested from suppliers
Climate-Related Risks & Opportunities
Transition Risks
- Japanese government's Carbon Neutral by 2050 initiative
Opportunities
- Development of energy-efficient products
- Development of eco-products for the automotive industry
- Use of solar power and other renewable energies
- Reusing CO2
- Using hydrogen and ammonia
Reporting Standards
Frameworks Used: GRI Standards, International Integrated Reporting Framework, ISO 26000
Certifications: ISO 14001
UN Sustainable Development Goals
- SDG 2: Zero Hunger
- SDG 7: Affordable and Clean Energy
- SDG 12: Responsible Consumption and Production
PDMA fertilizer enabling agriculture in poor soil; MAGFINE® Dy-free bonded magnets for electric water pumps; CO2 emission reductions through various initiatives
Sustainable Products & Innovation
- AUS305-H2 stainless steel
- MAGFINE® Dy-free bonded magnets
- PDMA fertilizer
- Electric Axle for BEVs
Awards & Recognition
- Excellence Award for supplier contributions to quality improvement
- Special Contribution Award from Kubota Engine (Wuxi) Co., Ltd.
- Quality Excellence Award from Daihatsu Motor Co., Ltd.
- Bronze Award at 25th International Stainless Steel Forum (ISSF)
Reporting Period: 2022
Environmental Metrics
ESG Focus Areas
- Sustainable global society
- Creation of a prosperous society
- Addressing social issues (aging societies, food scarcity)
Environmental Achievements
- Not disclosed
Social Achievements
- Expanded sales of GMPS autonomous driving support systems through provision of solutions for streamlining logistics in plants
- Expanded market share with MAGFIT dental magnetic attachments through coverage by health insurance
- Expanded sales through market launch of new products able to support diverse dental techniques
Governance Achievements
- Not disclosed
Climate Goals & Targets
- Not disclosed
- Establishment of mass production technologies and development of a global sales network to achieve profitability in the iron fertilizer business
- Increased production capacity by 30% to capture further growth in the market for electrified vehicle components
Environmental Challenges
- Increased cost burden due to increased costs of raw materials and energy
- Reduced sales in the magnets business
Mitigation Strategies
- Increased supply chain resilience and rebuilt business models to ensure stability of raw material supplies (rare earths)
- Expanded and started operating new production lines at the Gifu Plant
- Preparations to increase production capacity by 30% to capture further growth in the market for electrified vehicle components
Supply Chain Management
Supplier Audits: Not disclosed
Responsible Procurement
- Not disclosed
Climate-Related Risks & Opportunities
Physical Risks
- Not disclosed
Transition Risks
- Not disclosed
Opportunities
- Not disclosed
Reporting Standards
Frameworks Used: Null
Certifications: Null
Third-party Assurance: Not disclosed
UN Sustainable Development Goals
- Not disclosed
Not disclosed
Sustainable Products & Innovation
- Next-generation PDMA fertilizer
Awards & Recognition
- Not disclosed
Reporting Period: 2022-04 to 2023-03
Environmental Metrics
ESG Focus Areas
- Climate Change
- Resource Recycling
- Procurement
- Technology Innovation
- Cybersecurity
- Quality and Production
- Safety and Health
- Diversity
- Coexistence with Community
- Human Rights
- Legal Compliance
- Workstyles and Human Resources Development
Environmental Achievements
- Achieved carbon neutrality at five of seven plants through renewable energy certificates and carbon-neutral city gas.
- Reduced logistics-related CO2 emissions by 31% year-on-year.
- Raised CO2 emission reduction target to 50% by 2030 (compared to 2013).
Social Achievements
- Launched Nice Family System supporting childcare and nursing care.
- Introduced Nice Senior System allowing employees to work beyond retirement age.
- Implemented measures to enable employees with disabilities to play active roles.
- Increased number of male employees taking childcare leave.
Governance Achievements
- Implemented all principles of the Corporate Governance Code (revised June 2021).
- Established Of/f_icer Remuneration and Nomination Committee.
- Obtained an “A” rating from Japan Credit Rating Agency, Ltd.
Climate Goals & Targets
- Carbon neutrality by 2050.
- Reduce CO2 emissions by 50% by 2030 (compared to 2013).
- Achieve carbon neutrality by 2050.
- Achieve 100% adoption of renewable energy by one plant by 2030.
- Enhance supply capacity of stainless steel materials by 40% compared to 2019 by 2026.
Environmental Challenges
- Increased and persistently high costs of steel scrap and energy.
- Dramatic short-term /f_luctuations in demand due to supply chain disruptions in the automotive industry.
- Shift to electri/f_ication in the automotive industry.
- Reduced usage of specialty steel per automobile.
- Unstable global economic trends.
Mitigation Strategies
- Implementing Genryou Management (managing with limited order quantities).
- Lowering break-even points in Hagane and Kitaeru Companies.
- Adopting digital technology to reduce production lead times.
- Shifting cost increases to sales prices with shortest lag.
- Expanding sales of strategic products like steel materials and parts for electrified vehicles.
- Expanding steel scrap storage capacity.
- Building /f_lexibility into raw material receiving structures.
- Developing minimum-cost operating structures.
Supply Chain Management
Supplier Audits: Not disclosed
Responsible Procurement
- Green Procurement Guidelines
Climate-Related Risks & Opportunities
Physical Risks
- Natural disasters
Transition Risks
- Increased demand for decarbonization
- Reduced demand for specialty steel due to electrification
- Increased costs of raw materials and energy
Opportunities
- Demand for electric furnace steel
- Demand for materials and products for electrified vehicles
Reporting Standards
Frameworks Used: GRI Standards, International Integrated Reporting Framework, ISO 26000
Certifications: IATF 16949, ABINC certification
Third-party Assurance: Not disclosed
UN Sustainable Development Goals
- Not disclosed
Not disclosed
Sustainable Products & Innovation
- Global Magnetic Positioning System (GMPS)
- PDMA biodegradable iron fertilizer
- Small-section continuous casting technologies
Awards & Recognition
- Special Award under the Excellent Green Logistics Commendation Program
- 3rd ABINC Award Special Prize
Reporting Period: 2023
Environmental Metrics
ESG Focus Areas
- Corporate Governance
- Sustainability
- Decarbonization
- Human Capital
- Intellectual Capital
- Energy and Environment
Governance Achievements
- Implemented all principles of the Corporate Governance Code (revised June 2021)
- Established Officer Remuneration and Nomination Committee (June 2018)
- Appointed outside directors (June 2015)
- Revised director remuneration system (June 2020)
- Improved the function and quality of the Board of Directors by ensuring at least one-third of directors are independent outside directors.
- Regularly evaluates the effectiveness of the Board of Directors.
Climate Goals & Targets
Environmental Challenges
- Structural reform of earnings for core businesses
- Expansion of high-performance products in growth markets
- Appropriate communication of information to shareholders and investors
- Increasing the number of Aichi Steel fans through branding strategy
Mitigation Strategies
- Implementing structural reform of earnings for core businesses of steel materials and forged products
- Expanding high-performance products such as stainless steel and electronic components in growth markets
- Carefully explaining current situation and management strategies, engaging in constructive dialogue, and expanding understanding of the industry and Aichi Steel
- Increasing the number of Aichi Steel fans through a range of activities, including branding strategy and measures to improve brand recognition
Supply Chain Management
Climate-Related Risks & Opportunities
Reporting Period: 2023-04 to 2024-03
Environmental Metrics
ESG Focus Areas
- Climate Change
- Resource Circulation
- Biodiversity
- Diversity and Inclusion
- Human Resource Development
- Human Rights
- Quality and Production
- Safety and Health
- Corporate Governance
Environmental Achievements
- Reduced CO2 emissions by 20.5% compared to FY2013.
- Achieved a 98.6% byproduct recycling rate.
- Reduced by-products sent to landfill to 2,400 tons.
Social Achievements
- Launched Quality Step-Up Plan Activity to improve workplace culture and prevent recurrence of quality issues.
- Increased the percentage of male employees taking childcare leave to 69.7%.
- Established a “Nice Senior System” for senior employees to continue working.
- Received recognition as a Certified Health & Productivity Management Outstanding Organization for the seventh consecutive year.
Governance Achievements
- Established the Risk Management Headquarters to strengthen compliance.
- Established the Director Remuneration and Personnel Planning Committee to ensure objectivity and transparency in remuneration decisions.
- Implemented all principles of the Corporate Governance Code (revised June 2021).
Climate Goals & Targets
- Achieve carbon neutrality by FY2050.
- Achieve carbon neutrality by FY2050.
- Reduce CO2 emissions by 50% by FY2030 compared to FY2013.
Environmental Challenges
- Out-of-tolerance steel length problem.
- Stagnant automobile production due to supply chain disruptions.
- Soaring electricity prices and other energy costs.
- Decreasing domestic demand for specialty steel due to automobile electrification.
- Tougher market competition due to increased imports of stainless steel materials.
- Rising procurement costs due to flow of stainless steel scrap overseas.
- Drop in number of forged products installed due to shift to electric vehicles.
- Shrinking domestic market and intensifying competitive environment for forged products.
- Growing geopolitical risks.
- Changes in short-term automobile production fluctuations and a sliding gap in selling prices caused by changes in raw material costs.
Mitigation Strategies
- Launched Quality Step-Up Plan Activity.
- Implemented aggressive profit improvement activities in procurement, manufacturing, and sales.
- Strengthened earnings base by promoting structural reforms.
- Expanding operations in India.
- Increasing sales of high value-added products.
- Developing small-section continuous casting technology.
- Developing high-mix low-volume production line for forged products.
- Expanding business in India and ASEAN markets.
- Strengthening manufacturing capabilities, improving labor productivity and quality.
- Developing new customers in the parts sector.
- Developing new technologies and businesses.
Supply Chain Management
Supplier Audits: Self-evaluation surveys for about 100 primary suppliers.
Responsible Procurement
- Green Procurement Guidelines
- Declaration of Partnership Building
- Supplier Sustainability Guidelines
Climate-Related Risks & Opportunities
Physical Risks
- Extreme weather events and natural disasters
- Reduced crop yields
Transition Risks
- Increased demand for decarbonization
- Adoption of carbon pricing
- Decreased demand for specialty steel and parts due to increased electrification
- Increased operating costs associated with use of fossil fuels
- Increased operating costs due to rising renewable energy prices
- Supply shortages, reduced quality, and increased costs associated with increased demand for steel scrap
- Instability of procurement of rare metals and rare earths
- Damage to own facilities, and operation stoppages due to supply chain disruptions
Opportunities
- Increased demand for electric furnace steel
- Expansion of the autonomous driving market
- Development of energy-efficient production technologies and introduction of high-efficiency equipment
- Introduce and expand renewable energy with on-site power generation
Reporting Standards
Frameworks Used: GRI Standards, International Integrated Reporting Framework, ISO 26000
Certifications: IATF 16949
Third-party Assurance: SGS Japan Inc.
Sustainable Products & Innovation
- Green steel materials
- PDMA iron fertilizer
- Global Magnetic Positioning System (GMPS)
- High strength gear steel for electric vehicles
- Lead frames for power cards
Awards & Recognition
- Three awards from the Minister of Education, Culture, Sports, Science and Technology for QC circle activities.
Reporting Period: FY2022
Environmental Metrics
ESG Focus Areas
- Eco-energy
- Eco-production
- Eco-management
- Carbon Neutrality
- Resource Circulation
- Biodiversity Conservation
Environmental Achievements
- Reduced CO2 emissions from 795,000 t-CO2 in FY2013 to 617,000 t-CO2 in FY2022.
- Reduced waste sent to landfill from 76,000 tons in FY2013 to 2,400 tons in FY2022.
- Achieved virtual conversion of power used at four plants to renewable energy through FIT non-fossil certificates in FY2021.
- Installed solar power generation facilities at two plants, operational in FY2023.
- Introduced gas burners capable of using hydrogen and city gas, anticipating future hydrogen utilization.
- Reduced heat loss in steel heating furnaces by more than half through low-emissivity coating.
- Recycled raw material rate of 73.8%
- Byproduct recycling rate of 99.0%
Social Achievements
- Engaged in local environmental conservation activities, including water source forest cultivation and collaboration with the Chita Peninsula Ecosystem Network Council.
- Created a green space (Nakashinden) promoting biodiversity, achieving ABINC certification in 2019 and receiving the 3rd ABINC Award Special Prize in 2023.
- Concluded a “foster parent of forest” agreement with Otaki Village in 2019 for water source forest cultivation.
Governance Achievements
- Established an Environmental Working Group under the Board of Directors to oversee environmental management.
- Implemented a PDCA cycle for environmental management.
- Established six subcommittees under the Environmental Working Group with clear areas of responsibility.
Climate Goals & Targets
- Achieve carbon neutrality by 2050.
- Not disclosed
- Achieve targets defined in the Aichi 2025 Environmental Action Plan by 2025.
Environmental Challenges
- Approximately 90% of CO2 emissions come from electricity and city gas use in steel production.
- Dependence on natural resources (electricity, fuel, water) for manufacturing processes.
Mitigation Strategies
- Promoting energy-saving technologies, waste elimination, and manufacturing process improvements.
- Exploring future decarbonization technologies such as hydrogen and CCUS.
- Expanding the introduction of solar power generation and adoption of clean energy.
- Pursuing resource circulation through 4R activities (Reduce, Reuse, Recycle, Renewable).
- Working towards 100% recycling of battery electric vehicles (BEVs) and fuel cell electric vehicles (FCEVs).
Supply Chain Management
Supplier Audits: Not disclosed
Responsible Procurement
- Not disclosed
Climate-Related Risks & Opportunities
Physical Risks
- Not disclosed
Transition Risks
- Not disclosed
Opportunities
- Development of energy-efficient products and technologies
Reporting Standards
Frameworks Used: Null
Certifications: ABINC certification (2019)
Third-party Assurance: Not disclosed
UN Sustainable Development Goals
- Not disclosed
Not disclosed
Sustainable Products & Innovation
- Not disclosed
Awards & Recognition
- 3rd ABINC Award Special Prize (2023)