Climate Change Data

Aichi Steel Co., Ltd.

Climate Impact & Sustainability Data (2019-04 to 2020-03, 2020-04 to 2021-03, 2022, 2022-04 to 2023-03, 2023, 2023-04 to 2024-03, FY2022)

Reporting Period: 2019-04 to 2020-03

Environmental Metrics

Total Carbon Emissions:633,000 tCO2e/year

ESG Focus Areas

  • Environmental
  • Social
  • Governance

Environmental Achievements

  • Reduced CO2 emissions by 48,000 tons year-over-year
  • Achieved 17% reduction in CO2 emissions per unit from logistics from fiscal 2006 to 2019
  • Increased end-of-life car recycling rate to 99.8%
  • AS Shot® received the Silver Prize at the 2020 Aichi Environmental Awards

Social Achievements

  • Launched a Harassment Prevention Committee
  • Established an Aichi Steel Compliance Hotline
  • Proactively hired more female employees
  • Developed working from home and career design training for female employees
  • Implemented “Jikotei Kanketsu” training for team leaders
  • Provided specialized technical training for all skilled workers in forging plants
  • Recognized under the 2020 Health & Productivity Stock Selection Program by the Ministry of Economy, Trade and Industry (METI) and Tokyo Stock Exchange
  • Recognized for the third consecutive year as a Health and Productivity Management Outstanding Organization

Governance Achievements

  • Fully complied with the Corporate Governance Code
  • Submitted a report regarding disclosure to the Tokyo Stock Exchange
  • Established an internal risk management system
  • Established a permanent Denshinkan Education Center to teach and pass on lessons learned from past accidents

Climate Goals & Targets

Long-term Goals:
  • Create a roadmap for achieving zero CO2 emissions in 2100 and zero landfill waste
Medium-term Goals:
  • Achieve the industry's highest energy efficiency
  • Contribution of the steel industry to the prevention of global warming through technology to use exhaust heat and renewable energy
  • Transform worksites, personnel, and structures to continue eliminating accidents
  • Create an open culture where all employees can work with vitality
  • Create structures where the company and individuals share objectives and targets and can each grow
  • Dramatically raise staff productivity and implement Jikotei Kanketsu
  • Create workplaces that increase individuality and foster diversity
  • Develop materials and parts that respond to the electrification of automobiles
  • Provide products that are useful to updating social infrastructure
  • Contribute to healthcare technologies that mitigate physical burdens
  • Development products that contribute to increased crop yields worldwide
  • Provide systems that can drive autonomously even under poor conditions

Environmental Challenges

  • Global warming
  • Biodiversity loss
  • Changes in the global environment
  • Changes in existing market environments
  • Aging and diversity
  • Safety and health
  • Spread of new infectious diseases
  • Dwindling workforce due to declining birthrates
  • Impacts of pandemic on business (declining demand, inability to operate)
  • Arrival of the smart society (CASE, IT/AI)
  • Expansion of the EV market (reduction in use of specialty steels)
  • Shrinking Japanese forged product market
  • Declining demand for automobiles
  • Declining production of forged products as more EVs enter the market
  • Increasing local procurement practices overseas
  • Labor shortages resulting from a dwindling workforce
Mitigation Strategies
  • Development and adoption of technologies to reduce CO2 emissions
  • Improvement of energy efficiencies and promotion of energy-saving activities
  • Development of materials and products that can help with updating of social infrastructure
  • Improved competitiveness of integrated forging with steel making processes
  • Enhancement of diversity
  • Development of work environments
  • Health promotion activities
  • Building of flexible production systems and promotion of diverse workstyles (remote working)
  • Driving workstyle reform
  • Development of materials and components for EVs and FCVs
  • Expansion of business into new fields
  • Improvement of productivity through adoption of IT technologies
  • Implementing Genryou Management
  • Consolidating equipment
  • Improving specific consumption
  • Managing personnel
  • Consolidating furnace equipment
  • Constructing a steel heat treatment furnace
  • Consolidating and rationalizing various equipment
  • Collaborating with development divisions and Kitaeru Company to develop and manufacture components for EVs
  • Entered a business capital tie-up with Vardhman Special Steels Limited
  • Providing technical support to Vardhman Special Steels Limited
  • Introduced an in-house company system
  • Splitting our Manufacturing and Future Planning Headquarters into a Research and Development Headquarters and a Manufacturing Innovation Headquarters
  • Implementing initiatives to expand the market
  • Working with customers to select and develop drivetrain components
  • Launching Japan’s first electric furnace with an exhaust heat recovery system
  • Eliminating by-product emissions
  • Reducing energy consumption by leveraging the strengths of integrated forging and steel making process
  • Improving the efficiency of material heating equipment
  • Improving the combustion efficiency of heat treatment furnaces
  • Developing components that enable to reduce heat treatment process
  • Establishing forging processes that are highly energy efficient
  • Creating more efficient operations through initiatives such as consolidating equipment and concentrating production
  • Improving profits by reducing overtime expenses through workstyle reform and reducing other expenses through zero-based budgeting
  • Enhancing inventory management
  • Obtaining early financing
  • Establishing flexible bank credit facilities

Supply Chain Management

Responsible Procurement
  • Fair transactions with suppliers

Climate-Related Risks & Opportunities

Transition Risks
  • Adoption of carbon pricing systems
  • Response to society’s requests to reduce CO2 emissions
Opportunities
  • Development of energy-efficient products
  • Development of materials and components for EVs and FCVs

Reporting Standards

Frameworks Used: GRI Standards, ISO 26000 (Corporate Social Responsibility), International Integrated Reporting Framework

Certifications: ISO 14001

Sustainable Products & Innovation

  • AS Shot®
  • MAGFINE® Dy-free bonded magnets

Awards & Recognition

  • Silver Prize at the 2020 Aichi Environmental Awards
  • Japan Stainless Steel Association Prize
  • Monodzukuri Nippon Conference Joint Chairman’s Award at Nikkan Kogyo Shimbun’s Cho Monodzukuri Grand Award for Parts
  • Ministry of Economy, Trade and Industry’s Global Niche Top Companies Selection 100

Reporting Period: 2020-04 to 2021-03

Environmental Metrics

Total Carbon Emissions:556,000 t-CO2e/year

ESG Focus Areas

  • Environmental
  • Social
  • Governance

Environmental Achievements

  • Reduced total CO2 emissions by 76,000 tons year-over-year
  • 13% reduction of emission volume per transportation unit from the 2006 level
  • Completed electric furnace exhaust heat recovery system, reducing CO2 emissions by 4,200 tons per year
  • Achieved 91% waste recycling rate

Social Achievements

  • Received Excellence Award for supplier contributions to quality improvement (Electronic Components Plant)
  • Received Special Contribution Award from Kubota Engine (Wuxi) Co., Ltd. (Shanghai Aichi Forging Co., Ltd.)
  • Received Quality Excellence Award from Daihatsu Motor Co., Ltd. (Forging Plant)
  • Developed AUS305-H2, a resource-saving, high-strength stainless steel
  • Reached a cumulative shipped total of 5,000 tons of deformed bars

Governance Achievements

  • Changed executive management structure to focus on roles instead of titles, simplifying the structure and accelerating decision-making
  • Implemented a new Executive system
  • Improved the effectiveness of the directors and strengthened governance

Climate Goals & Targets

Medium-term Goals:
  • Achieve carbon neutrality by 2050
Short-term Goals:
  • Reduce CO2 emissions by 35% by 2030 (compared to 2013 levels)

Environmental Challenges

  • COVID-19 pandemic impacting sales volumes and increasing raw material prices
  • Japanese government's Carbon Neutral by 2050 initiative increasing energy costs and development expenses
  • Decline in the use of forged products due to the shift to BEVs
  • Supply concerns and restructuring of forging companies
Mitigation Strategies
  • Implemented Genryou Management (managing with limited order quantity) to maintain profitability even with small production volumes
  • Established a Task Force for Promoting Carbon Neutrality to reduce CO2 emissions by 35% by 2030 and work toward carbon neutrality by 2050
  • Developed innovative technologies for reducing CO2 emissions
  • Implemented a global backup production plan to mitigate risks associated with the COVID-19 pandemic
  • Developed new products for electric vehicles leveraging integrated forging with steel making processes

Supply Chain Management

Responsible Procurement
  • Green Procurement Guidelines prioritizing purchases from suppliers engaged in efforts to reduce environmental burdens
  • Report on Presence of Environmentally Hazardous Substances requested from suppliers

Climate-Related Risks & Opportunities

Transition Risks
  • Japanese government's Carbon Neutral by 2050 initiative
Opportunities
  • Development of energy-efficient products
  • Development of eco-products for the automotive industry
  • Use of solar power and other renewable energies
  • Reusing CO2
  • Using hydrogen and ammonia

Reporting Standards

Frameworks Used: GRI Standards, International Integrated Reporting Framework, ISO 26000

Certifications: ISO 14001

UN Sustainable Development Goals

  • SDG 2: Zero Hunger
  • SDG 7: Affordable and Clean Energy
  • SDG 12: Responsible Consumption and Production

PDMA fertilizer enabling agriculture in poor soil; MAGFINE® Dy-free bonded magnets for electric water pumps; CO2 emission reductions through various initiatives

Sustainable Products & Innovation

  • AUS305-H2 stainless steel
  • MAGFINE® Dy-free bonded magnets
  • PDMA fertilizer
  • Electric Axle for BEVs

Awards & Recognition

  • Excellence Award for supplier contributions to quality improvement
  • Special Contribution Award from Kubota Engine (Wuxi) Co., Ltd.
  • Quality Excellence Award from Daihatsu Motor Co., Ltd.
  • Bronze Award at 25th International Stainless Steel Forum (ISSF)

Reporting Period: 2022

Environmental Metrics

Total Carbon Emissions:Not disclosed
Scope 1 Emissions:Not disclosed
Scope 2 Emissions:Not disclosed
Scope 3 Emissions:Not disclosed
Renewable Energy Share:Not disclosed
Total Energy Consumption:Not disclosed
Water Consumption:Not disclosed
Waste Generated:Not disclosed
Carbon Intensity:Not disclosed

ESG Focus Areas

  • Sustainable global society
  • Creation of a prosperous society
  • Addressing social issues (aging societies, food scarcity)

Environmental Achievements

  • Not disclosed

Social Achievements

  • Expanded sales of GMPS autonomous driving support systems through provision of solutions for streamlining logistics in plants
  • Expanded market share with MAGFIT dental magnetic attachments through coverage by health insurance
  • Expanded sales through market launch of new products able to support diverse dental techniques

Governance Achievements

  • Not disclosed

Climate Goals & Targets

Long-term Goals:
  • Not disclosed
Medium-term Goals:
  • Establishment of mass production technologies and development of a global sales network to achieve profitability in the iron fertilizer business
Short-term Goals:
  • Increased production capacity by 30% to capture further growth in the market for electrified vehicle components

Environmental Challenges

  • Increased cost burden due to increased costs of raw materials and energy
  • Reduced sales in the magnets business
Mitigation Strategies
  • Increased supply chain resilience and rebuilt business models to ensure stability of raw material supplies (rare earths)
  • Expanded and started operating new production lines at the Gifu Plant
  • Preparations to increase production capacity by 30% to capture further growth in the market for electrified vehicle components

Supply Chain Management

Supplier Audits: Not disclosed

Responsible Procurement
  • Not disclosed

Climate-Related Risks & Opportunities

Physical Risks
  • Not disclosed
Transition Risks
  • Not disclosed
Opportunities
  • Not disclosed

Reporting Standards

Frameworks Used: Null

Certifications: Null

Third-party Assurance: Not disclosed

UN Sustainable Development Goals

  • Not disclosed

Not disclosed

Sustainable Products & Innovation

  • Next-generation PDMA fertilizer

Awards & Recognition

  • Not disclosed

Reporting Period: 2022-04 to 2023-03

Environmental Metrics

Total Carbon Emissions:617,000 t-CO2e/year
Scope 1 Emissions:254,000 t-CO2e/year
Scope 2 Emissions:363,000 t-CO2e/year
Scope 3 Emissions:Not disclosed
Renewable Energy Share:25% (of total energy use)
Total Energy Consumption:889 GWh/year
Water Consumption:2,439,000 m3/year
Waste Generated:2,400 tons/year
Carbon Intensity:Not disclosed

ESG Focus Areas

  • Climate Change
  • Resource Recycling
  • Procurement
  • Technology Innovation
  • Cybersecurity
  • Quality and Production
  • Safety and Health
  • Diversity
  • Coexistence with Community
  • Human Rights
  • Legal Compliance
  • Workstyles and Human Resources Development

Environmental Achievements

  • Achieved carbon neutrality at five of seven plants through renewable energy certificates and carbon-neutral city gas.
  • Reduced logistics-related CO2 emissions by 31% year-on-year.
  • Raised CO2 emission reduction target to 50% by 2030 (compared to 2013).

Social Achievements

  • Launched Nice Family System supporting childcare and nursing care.
  • Introduced Nice Senior System allowing employees to work beyond retirement age.
  • Implemented measures to enable employees with disabilities to play active roles.
  • Increased number of male employees taking childcare leave.

Governance Achievements

  • Implemented all principles of the Corporate Governance Code (revised June 2021).
  • Established Of/f_icer Remuneration and Nomination Committee.
  • Obtained an “A” rating from Japan Credit Rating Agency, Ltd.

Climate Goals & Targets

Long-term Goals:
  • Carbon neutrality by 2050.
Medium-term Goals:
  • Reduce CO2 emissions by 50% by 2030 (compared to 2013).
  • Achieve carbon neutrality by 2050.
  • Achieve 100% adoption of renewable energy by one plant by 2030.
Short-term Goals:
  • Enhance supply capacity of stainless steel materials by 40% compared to 2019 by 2026.

Environmental Challenges

  • Increased and persistently high costs of steel scrap and energy.
  • Dramatic short-term /f_luctuations in demand due to supply chain disruptions in the automotive industry.
  • Shift to electri/f_ication in the automotive industry.
  • Reduced usage of specialty steel per automobile.
  • Unstable global economic trends.
Mitigation Strategies
  • Implementing Genryou Management (managing with limited order quantities).
  • Lowering break-even points in Hagane and Kitaeru Companies.
  • Adopting digital technology to reduce production lead times.
  • Shifting cost increases to sales prices with shortest lag.
  • Expanding sales of strategic products like steel materials and parts for electrified vehicles.
  • Expanding steel scrap storage capacity.
  • Building /f_lexibility into raw material receiving structures.
  • Developing minimum-cost operating structures.

Supply Chain Management

Supplier Audits: Not disclosed

Responsible Procurement
  • Green Procurement Guidelines

Climate-Related Risks & Opportunities

Physical Risks
  • Natural disasters
Transition Risks
  • Increased demand for decarbonization
  • Reduced demand for specialty steel due to electrification
  • Increased costs of raw materials and energy
Opportunities
  • Demand for electric furnace steel
  • Demand for materials and products for electrified vehicles

Reporting Standards

Frameworks Used: GRI Standards, International Integrated Reporting Framework, ISO 26000

Certifications: IATF 16949, ABINC certification

Third-party Assurance: Not disclosed

UN Sustainable Development Goals

  • Not disclosed

Not disclosed

Sustainable Products & Innovation

  • Global Magnetic Positioning System (GMPS)
  • PDMA biodegradable iron fertilizer
  • Small-section continuous casting technologies

Awards & Recognition

  • Special Award under the Excellent Green Logistics Commendation Program
  • 3rd ABINC Award Special Prize

Reporting Period: 2023

Environmental Metrics

ESG Focus Areas

  • Corporate Governance
  • Sustainability
  • Decarbonization
  • Human Capital
  • Intellectual Capital
  • Energy and Environment

Governance Achievements

  • Implemented all principles of the Corporate Governance Code (revised June 2021)
  • Established Officer Remuneration and Nomination Committee (June 2018)
  • Appointed outside directors (June 2015)
  • Revised director remuneration system (June 2020)
  • Improved the function and quality of the Board of Directors by ensuring at least one-third of directors are independent outside directors.
  • Regularly evaluates the effectiveness of the Board of Directors.

Climate Goals & Targets

Environmental Challenges

  • Structural reform of earnings for core businesses
  • Expansion of high-performance products in growth markets
  • Appropriate communication of information to shareholders and investors
  • Increasing the number of Aichi Steel fans through branding strategy
Mitigation Strategies
  • Implementing structural reform of earnings for core businesses of steel materials and forged products
  • Expanding high-performance products such as stainless steel and electronic components in growth markets
  • Carefully explaining current situation and management strategies, engaging in constructive dialogue, and expanding understanding of the industry and Aichi Steel
  • Increasing the number of Aichi Steel fans through a range of activities, including branding strategy and measures to improve brand recognition

Supply Chain Management

Climate-Related Risks & Opportunities

Reporting Period: 2023-04 to 2024-03

Environmental Metrics

Total Carbon Emissions:634,000 t-CO2/year
Scope 1 Emissions:224,000 t-CO2/year
Scope 2 Emissions:410,000 t-CO2/year
Waste Generated:2,400 tons/year
Carbon Intensity:531.4 kg-CO2/t in FY2023

ESG Focus Areas

  • Climate Change
  • Resource Circulation
  • Biodiversity
  • Diversity and Inclusion
  • Human Resource Development
  • Human Rights
  • Quality and Production
  • Safety and Health
  • Corporate Governance

Environmental Achievements

  • Reduced CO2 emissions by 20.5% compared to FY2013.
  • Achieved a 98.6% byproduct recycling rate.
  • Reduced by-products sent to landfill to 2,400 tons.

Social Achievements

  • Launched Quality Step-Up Plan Activity to improve workplace culture and prevent recurrence of quality issues.
  • Increased the percentage of male employees taking childcare leave to 69.7%.
  • Established a “Nice Senior System” for senior employees to continue working.
  • Received recognition as a Certified Health & Productivity Management Outstanding Organization for the seventh consecutive year.

Governance Achievements

  • Established the Risk Management Headquarters to strengthen compliance.
  • Established the Director Remuneration and Personnel Planning Committee to ensure objectivity and transparency in remuneration decisions.
  • Implemented all principles of the Corporate Governance Code (revised June 2021).

Climate Goals & Targets

Long-term Goals:
  • Achieve carbon neutrality by FY2050.
Medium-term Goals:
  • Achieve carbon neutrality by FY2050.
Short-term Goals:
  • Reduce CO2 emissions by 50% by FY2030 compared to FY2013.

Environmental Challenges

  • Out-of-tolerance steel length problem.
  • Stagnant automobile production due to supply chain disruptions.
  • Soaring electricity prices and other energy costs.
  • Decreasing domestic demand for specialty steel due to automobile electrification.
  • Tougher market competition due to increased imports of stainless steel materials.
  • Rising procurement costs due to flow of stainless steel scrap overseas.
  • Drop in number of forged products installed due to shift to electric vehicles.
  • Shrinking domestic market and intensifying competitive environment for forged products.
  • Growing geopolitical risks.
  • Changes in short-term automobile production fluctuations and a sliding gap in selling prices caused by changes in raw material costs.
Mitigation Strategies
  • Launched Quality Step-Up Plan Activity.
  • Implemented aggressive profit improvement activities in procurement, manufacturing, and sales.
  • Strengthened earnings base by promoting structural reforms.
  • Expanding operations in India.
  • Increasing sales of high value-added products.
  • Developing small-section continuous casting technology.
  • Developing high-mix low-volume production line for forged products.
  • Expanding business in India and ASEAN markets.
  • Strengthening manufacturing capabilities, improving labor productivity and quality.
  • Developing new customers in the parts sector.
  • Developing new technologies and businesses.

Supply Chain Management

Supplier Audits: Self-evaluation surveys for about 100 primary suppliers.

Responsible Procurement
  • Green Procurement Guidelines
  • Declaration of Partnership Building
  • Supplier Sustainability Guidelines

Climate-Related Risks & Opportunities

Physical Risks
  • Extreme weather events and natural disasters
  • Reduced crop yields
Transition Risks
  • Increased demand for decarbonization
  • Adoption of carbon pricing
  • Decreased demand for specialty steel and parts due to increased electrification
  • Increased operating costs associated with use of fossil fuels
  • Increased operating costs due to rising renewable energy prices
  • Supply shortages, reduced quality, and increased costs associated with increased demand for steel scrap
  • Instability of procurement of rare metals and rare earths
  • Damage to own facilities, and operation stoppages due to supply chain disruptions
Opportunities
  • Increased demand for electric furnace steel
  • Expansion of the autonomous driving market
  • Development of energy-efficient production technologies and introduction of high-efficiency equipment
  • Introduce and expand renewable energy with on-site power generation

Reporting Standards

Frameworks Used: GRI Standards, International Integrated Reporting Framework, ISO 26000

Certifications: IATF 16949

Third-party Assurance: SGS Japan Inc.

Sustainable Products & Innovation

  • Green steel materials
  • PDMA iron fertilizer
  • Global Magnetic Positioning System (GMPS)
  • High strength gear steel for electric vehicles
  • Lead frames for power cards

Awards & Recognition

  • Three awards from the Minister of Education, Culture, Sports, Science and Technology for QC circle activities.

Reporting Period: FY2022

Environmental Metrics

Total Carbon Emissions:617,000 t-CO2e/year (FY2022)
Scope 1 Emissions:Not disclosed
Scope 2 Emissions:Not disclosed
Scope 3 Emissions:Not disclosed
Renewable Energy Share:Not disclosed
Total Energy Consumption:27 million kilowatt-hours (FY2022)
Water Consumption:77,000,000 m3/year
Waste Generated:2,400 tons/year (FY2022)
Carbon Intensity:Not disclosed

ESG Focus Areas

  • Eco-energy
  • Eco-production
  • Eco-management
  • Carbon Neutrality
  • Resource Circulation
  • Biodiversity Conservation

Environmental Achievements

  • Reduced CO2 emissions from 795,000 t-CO2 in FY2013 to 617,000 t-CO2 in FY2022.
  • Reduced waste sent to landfill from 76,000 tons in FY2013 to 2,400 tons in FY2022.
  • Achieved virtual conversion of power used at four plants to renewable energy through FIT non-fossil certificates in FY2021.
  • Installed solar power generation facilities at two plants, operational in FY2023.
  • Introduced gas burners capable of using hydrogen and city gas, anticipating future hydrogen utilization.
  • Reduced heat loss in steel heating furnaces by more than half through low-emissivity coating.
  • Recycled raw material rate of 73.8%
  • Byproduct recycling rate of 99.0%

Social Achievements

  • Engaged in local environmental conservation activities, including water source forest cultivation and collaboration with the Chita Peninsula Ecosystem Network Council.
  • Created a green space (Nakashinden) promoting biodiversity, achieving ABINC certification in 2019 and receiving the 3rd ABINC Award Special Prize in 2023.
  • Concluded a “foster parent of forest” agreement with Otaki Village in 2019 for water source forest cultivation.

Governance Achievements

  • Established an Environmental Working Group under the Board of Directors to oversee environmental management.
  • Implemented a PDCA cycle for environmental management.
  • Established six subcommittees under the Environmental Working Group with clear areas of responsibility.

Climate Goals & Targets

Long-term Goals:
  • Achieve carbon neutrality by 2050.
Medium-term Goals:
  • Not disclosed
Short-term Goals:
  • Achieve targets defined in the Aichi 2025 Environmental Action Plan by 2025.

Environmental Challenges

  • Approximately 90% of CO2 emissions come from electricity and city gas use in steel production.
  • Dependence on natural resources (electricity, fuel, water) for manufacturing processes.
Mitigation Strategies
  • Promoting energy-saving technologies, waste elimination, and manufacturing process improvements.
  • Exploring future decarbonization technologies such as hydrogen and CCUS.
  • Expanding the introduction of solar power generation and adoption of clean energy.
  • Pursuing resource circulation through 4R activities (Reduce, Reuse, Recycle, Renewable).
  • Working towards 100% recycling of battery electric vehicles (BEVs) and fuel cell electric vehicles (FCEVs).

Supply Chain Management

Supplier Audits: Not disclosed

Responsible Procurement
  • Not disclosed

Climate-Related Risks & Opportunities

Physical Risks
  • Not disclosed
Transition Risks
  • Not disclosed
Opportunities
  • Development of energy-efficient products and technologies

Reporting Standards

Frameworks Used: Null

Certifications: ABINC certification (2019)

Third-party Assurance: Not disclosed

UN Sustainable Development Goals

  • Not disclosed

Not disclosed

Sustainable Products & Innovation

  • Not disclosed

Awards & Recognition

  • 3rd ABINC Award Special Prize (2023)