Nan Ya Plastics
Climate Impact & Sustainability Data (2020)
Reporting Period: 2020
Environmental Metrics
ESG Focus Areas
- Circular Economy
- Environmental Performance
- Sustainable Products
- Supply Chain Transparency
- Social Responsibility
Environmental Achievements
- Recycled 65,000 metric tons of plastic bottles into rPET yarn in 2019
- Expanded recycled processing capacity to 174,000 tons/year in 2020
- Achieved significant reductions in energy and greenhouse gas emissions of recycled chip compared to virgin chip production (87% energy consumption reduction and 77% CO2e emission reduction for mechanically recycled polyester; 56% energy consumption reduction and 43% CO2e emission reduction for chemically recycled polyester)
Social Achievements
- Partnered with organizations in Thailand, Vietnam, Philippines, Japan, Indonesia, and Taiwan that collect plastics near the ocean for recycling
- Pursue Fair Trade certification to ensure positive impact for workers
Governance Achievements
- Obtained GRS 4.0 certification
- bluesign® certification for select manufacturing sites
- Pilot SAC’s Higg Facility Environmental Module (FEM)
Climate Goals & Targets
Short-term Goals:
- Represent 2% of the global production of rPET by 2021
Environmental Challenges
- Sourcing recycled PET bottles and flake due to import restrictions
- Garment cutting scrap resulting in up to 30% wastage per linear yard
Mitigation Strategies
- Built proprietary flake-to-chip facilities on-site at bottle collection facilities in Thailand, Philippines, and Vietnam
- Created SAYA Next®, an advanced mixed content recycling program including recycled fabric scrap and overstock fabric and yarn
- SAYA RSCUW project addresses garment industry waste: cutting scrap and overstock fabrics
Supply Chain Management
Responsible Procurement
- Partnerships with over 40 recyclers globally
- GRS 4.0 certification for traceability
Climate-Related Risks & Opportunities
Reporting Standards
Frameworks Used: Global Recycled Standard (GRS) 4.0, Higg Facility Environmental Module (FEM), Higg Material Sustainability Index (MSI), OceanCycle Certification
Certifications: GRS 4.0, bluesign®, OEKO-TEX Standard 100®
Third-party Assurance: Bureau Veritas (for Higg vFEM)
Sustainable Products & Innovation
- SAYA Now®
- SAYA Next®