Componenta Corporation
Climate Impact & Sustainability Data (2006, 2007, 2008, 2009, 2010, 2022, 2023)
Reporting Period: 2006
Environmental Metrics
ESG Focus Areas
- Economic responsibility
- Social responsibility
- Environmental responsibility
Environmental Achievements
- Total energy consumption in proportion to output at Componenta foundries in 2006 fell 6% compared to 2005.
- The amount of waste per tonne produced at the foundries declined approximately 7% in 2006 compared to 2005.
- The amount of waste water at the machine shops declined about 30% in 2006 from 2005.
- Amount of dust emissions per tonne produced declined at the foundries by 32% from 2005.
- VOC emissions from the use of amines and solvents at the foundries declined in 2006 by 16% per tonne produced from the previous year.
Social Achievements
- Developed effective and efficient provision of human resource services to business needs.
- Renewed salary schemes especially in production operations and further developed systems that support the achievement of targets and performance-based pay.
- Country-specific training programmes were held for day-to-day personnel management.
- Training for foremen in developing supervisory skills has also begun in Finland and the Netherlands.
Governance Achievements
- Complies with the insider regulations of the Helsinki Exchanges and also with its own insider regulations.
- Internal monitoring at Componenta Group takes place in accordance with the operating principles approved by the Board of Directors.
Climate Goals & Targets
Environmental Challenges
- Price fluctuations for recycled metal, the main raw material, affect sales margins.
- Electricity consumption creates a spot price risk.
- Acquisition of Döktas created a significant currency position in Turkish lira.
- Low level of interest shown by young people to work in the metal sector (Finland, Sweden, Netherlands).
Mitigation Strategies
- Purchases electricity price forwards to hedge against price impacts.
- Aims to pass on increased electricity prices to customers.
- Hedging of translation and transaction risk in Turkish lira.
- Collaboration with educational institutions, offering training jobs and specialization opportunities to students.
Supply Chain Management
Responsible Procurement
- ISO certification is a minimum requirement for suppliers.
- Suppliers are required to meet the same standards as Componenta.
Climate-Related Risks & Opportunities
Reporting Standards
Frameworks Used: GRI
Certifications: ISO 14001, ISO 9001, ISO/TS 16949
Reporting Period: 2007
Environmental Metrics
ESG Focus Areas
- Economic responsibility
- Social responsibility
- Environmental responsibility
Environmental Achievements
- Improved energy efficiency in foundries by 11% compared to 2006
- Reduced VOC emissions per tonne produced by 11% compared to the previous year
- Increased reuse of waste, with 54% of waste sorted and reused (up from previous years)
Social Achievements
- Decreased employee turnover rate to 8% (from 10% in 2006)
- Implemented corporate-wide performance management practice in Turkey
- Launched an international traineeship program offering opportunities to 25 university students
Governance Achievements
- Complied with Corporate Governance recommendations for public listed companies
- Received the first prize in the competition for “The Best IR Website 2007”
Climate Goals & Targets
- Not disclosed
- Become the leading European cast component supplier by 2012
- Not disclosed
Environmental Challenges
- High prices of raw materials and energy
- Rising environmental costs (waste management costs increased)
- Poor availability of suitable recycled steel
- Odour inconvenience in the neighbourhood of the Heerlen foundry
Mitigation Strategies
- Optimized production to achieve cost efficiency
- Investments to increase production capacity and improve efficiency
- Implemented measures to reduce VOC emissions (catalytic after-burner installation)
- Developed a program of action to reduce odour inconvenience at Heerlen foundry
- Improved mould yield to reduce energy consumption at Karkkila foundry
Supply Chain Management
Responsible Procurement
- Corporate purchasing policy for safety and environmental management, social responsibility and ethical standards
Climate-Related Risks & Opportunities
Reporting Standards
Frameworks Used: GRI
Certifications: ISO 9001, ISO/TS 16949, ISO 14001
Awards & Recognition
- Wärtsilä Supplier Award to Componenta Pistons
- First prize in the competition for “The Best IR Website 2007”
Reporting Period: 2008
Environmental Metrics
ESG Focus Areas
- Economic Responsibility
- Environmental Responsibility
- Social Responsibility
Environmental Achievements
- Increased the amount of waste that was reused to 72% from 54% in the previous year.
- Reduced VOC emissions from painting with a new paint shop at the Karkkila foundry.
- Commissioned a new filter plant at the Pietarsaari foundry to comply with environmental requirements and improve energy efficiency.
Social Achievements
- Continued post-merger integration of operations.
- Strengthened service resources in sales and engineering by recruiting new professionals.
- Started a two-year international traineeship program.
Governance Achievements
- Complied with the Corporate Governance recommendations for public listed companies issued by NASDAQ OMX Helsinki.
Climate Goals & Targets
- Decrease the energy consumption of its Finnish foundries by 10% from the level of 2005 by 2016.
- To become the leading European cast component supplier by 2012.
Environmental Challenges
- Decreased demand towards the end of 2008, requiring major adjustments in production.
- Fluctuations in raw material prices.
- High demand early in the year leading to near maximum capacity usage.
Mitigation Strategies
- Started adjustment measures in production in October 2008.
- Introduced a system to pass on the impact of raw material prices to customer prices.
- Took remedial measures to reduce production and bring it in line with lower demand.
- Intensified actions to collect customer receivables.
Supply Chain Management
Responsible Procurement
- Code of Conduct
- ISO 9001 and ISO 14001 certifications for suppliers
Climate-Related Risks & Opportunities
Reporting Standards
Frameworks Used: GRI
Certifications: ISO 14001, OHSAS 18001 (in Manisa and Orhangazi)
Third-party Assurance: Level C assurance by independent third-party check by future, specialized in corporate sustainability
Sustainable Products & Innovation
- Lighter car component for Fiat, reducing weight by 40%.
Awards & Recognition
- JIPM award for productive maintenance at Orhangazi foundry.
Reporting Period: 2009
Environmental Metrics
ESG Focus Areas
- Economic responsibility
- Social responsibility
- Environmental responsibility
Environmental Achievements
- Reduced dust emissions by 37% in absolute terms.
- Improved dust extraction at Pietarsaari foundry with a new filter plant.
- Switched smelting at Orhangazi from arc furnaces to induction furnaces, reducing particle emissions.
Social Achievements
- Adjusted working hours to minimize redundancies due to economic downturn.
- Maintained continuous dialogue and cooperation with personnel.
- Improved employee competence through training programs and job rotation.
Governance Achievements
- Strengthened balance sheet and financial position by issuing new shares and offering a subordinated capital loan.
- Improved customer service through new customer segmentation and strengthened sales and engineering resources.
- Enhanced risk management through risk analyses.
Climate Goals & Targets
Environmental Challenges
- Economic recession leading to a significant decline in net sales and production volumes.
- Low capacity utilization resulting in higher energy consumption per tonne produced.
- Odour inconvenience from the Heerlen foundry.
Mitigation Strategies
- Reduced operating costs, improved cash flow, and optimized production through internal sourcing and product transfers.
- Implemented measures to improve energy efficiency, such as modifications to ventilation equipment and heat recovery solutions.
- Working with authorities and experts to address odour issues at Heerlen foundry (considering a high chimney).
Supply Chain Management
Responsible Procurement
- Compliance with legislation and directives.
- Code of Conduct for purchasing personnel.
Climate-Related Risks & Opportunities
Reporting Standards
Frameworks Used: GRI G3 Guidelines
Certifications: ISO 9001, ISO/TS 16949, ISO 14001, OHSAS 18001 (Turkey)
Third-party Assurance: Tofuture Oy (GRI Application Level B)
Awards & Recognition
- JIPM Excellence Award (Manisa plants)
Reporting Period: 2010
Environmental Metrics
ESG Focus Areas
- Economic Responsibility
- Environmental Responsibility
- Social Responsibility
Environmental Achievements
- Reduced particle emissions per tonne produced by 21% from the previous year.
- Recycled or reused 78% of waste generated.
- Improved energy efficiency, with energy consumption per tonne produced 15% lower than in 2009.
Social Achievements
- Implemented a new long-term incentive system linking key personnel targets to shareholder objectives.
- Concluded an occupational healthcare development project in Finland.
- Launched a two-year traineeship program.
Governance Achievements
- No cases of corruption reported in the Group during 2010.
- Complied with the Corporate Governance Code for Finnish listed companies.
Climate Goals & Targets
Environmental Challenges
- Under-utilization of production capacity.
- Intensifying competition and consolidation among customers and suppliers.
- Changes in the economic situation impacting the foundry industry.
- Need to develop necessary capabilities at an increasingly rapid rate due to extensive resource supply and low labor costs in developing markets.
- Challenges in recruiting competent personnel due to the specialized nature of the industry and location of production plants.
Mitigation Strategies
- Adjusted the Group’s operations structure to better support a smoothly functioning cast component supply chain.
- Continued the search for alternative suppliers of materials and goods to control delivery risks.
- Kept down investments in production facilities in 2010.
- Implemented a strong effort to recruit designers in all engineering centers.
- Used international job rotation to strengthen sales operations.
- Improved awareness of the company and its sector to ensure a prominent position on key labor markets.
- Partnered with education institutes.
Supply Chain Management
Responsible Procurement
- Suppliers must comply with the same standards for quality and environment in their business methods as Componenta.
Climate-Related Risks & Opportunities
Reporting Standards
Frameworks Used: GRI G3.1
Certifications: ISO 9001, ISO/TS 16949, ISO 14001, OHSAS 18001 (Turkey)
Third-party Assurance: Tofuture Oy (GRI Application Level B)
Reporting Period: 2022
Environmental Metrics
ESG Focus Areas
- Environmental responsibility
- Social responsibility
- Occupational health and safety
- Human rights
- Anti-corruption
Environmental Achievements
- Calculated carbon footprint for the first time in 2022 (58,890.06 t CO²e in 2021).
- Improved energy efficiency in various units through measures such as investing in a new furnace, replacing building automation, and automating lighting.
- Increased night-time production to contribute to national energy efforts.
- Achieved 92.7% waste recovery rate (94.6% in 2021).
Social Achievements
- Meaningful work score improved to 4.3 in employee survey.
- Work motivation score improved to 3.7 in employee survey.
- Employee survey response rate increased to 72%.
- Accident frequency rate at Componenta Manufacturing Oy decreased by 50%.
- Three production units achieved an accident-free year.
- Daily management skills training provided to around 60 supervisors.
Governance Achievements
- Implemented a cloud-based HR system.
- Introduced regular safety walks and safety briefings.
- 97.4% of white-collar employees attended Code of Conduct training.
- Code of Conduct reviewed with 84.8% of blue-collar employees.
Climate Goals & Targets
- Create a carbon roadmap in 2023 to reduce carbon emissions.
Environmental Challenges
- Challenging operating environment with uncertainties due to the war in Ukraine and high inflation.
- High electricity prices.
- Challenges in material availability and cost development.
- Quality and productivity challenges at the Karkkila foundry.
- Increased long-term and short-term absences due to illness or accidents.
- Accident frequency rate higher than target.
Mitigation Strategies
- Implemented an electricity fee tied to sales prices.
- Increased night-time production in energy-intensive operations.
- Improved energy efficiency in various units.
- Strengthened sales organization in Finland and Sweden.
- Investing in occupational safety and healthy working practices.
- Developing occupational safety processes and providing training.
Supply Chain Management
Supplier Audits: 73% of total purchases in euros were from suppliers who accepted Componenta’s Supplier and Subcontractor Code of Conduct.
Responsible Procurement
- Supplier and Subcontractor Code of Conduct
Climate-Related Risks & Opportunities
Reporting Standards
Frameworks Used: GHG Protocol Corporate Accounting and Reporting standard, GHG Protocol Corporate Value Chain Accounting and Reporting standard
Certifications: ISO 45001 (Karkkila and Pori foundries)
Reporting Period: 2023
Environmental Metrics
ESG Focus Areas
- Sustainability
- Personnel
- Operational renewal
- Inorganic growth
Environmental Achievements
- Increased heat recovery in Karkkila
- Improved energy efficiency through service provider
- Developed new recycled scrap varieties to reduce pig iron use
- Ramping up raw material supply chains from local markets to shorten logistics
- Forge improved production efficiency and reduced heat loss through furnace modernization
- Acquired an energy-efficient pipe cutting line for the tube service unit
- Total energy consumption decreased by 4.1%
Social Achievements
- Sickness absence rate decreased significantly to 4.8%
- 94% of personnel participated in safety training
- Three production units achieved an accident-free year
- Electronic personnel benefits introduced to support employees’ sports activities and coping at work
- Day-to-day management skills training provided to around 60 supervisors
Governance Achievements
- Code of Conduct reviewed with employees
- No reports submitted through the whistleblowing channel in 2023
Climate Goals & Targets
Environmental Challenges
- Lower than expected production volumes in the second half of 2023 due to modest customer order books and optimized stock levels
- Decreased factory utilization rates negatively impacting production efficiency and profitability
- Industry-specific wage agreements, prolonged scheduled maintenance, and ramp-up of new high-volume products impacting profitability
- Challenges with quality in Karkkila foundry leading to greater energy use
- Financing company responsible for factoring services had repeated delays in payments
- Average market prices of electricity remained at a fairly high level with high daily and hourly price fluctuations
- Geopolitical situation causing uncertainties in raw material availability
- Global challenges with component availability for customers potentially leading to production disruptions
Mitigation Strategies
- Signed an agreement for a EUR 4 million net working capital loan
- Terminated factoring and credit facility agreement and entered into an agreement with a new partner (Avida Finans AB)
- Actively engaging in discussions with suppliers, updating needs forecast, optimizing inventory levels
- Index-based price agreements to manage raw material cost risk
- Improving occupational safety and supporting activities that maintain working capacity to manage occupational health risks
- Developing occupational safety processes and providing training to reduce the accident frequency rate
- Continuously monitoring liquidity risk
Supply Chain Management
Supplier Audits: 68% of total purchases in euros were from suppliers that had accepted Componenta’s Supplier and Subcontractor Code of Conduct
Responsible Procurement
- Supplier and Subcontractor Code of Conduct
Climate-Related Risks & Opportunities
Reporting Standards
Frameworks Used: CSRD
Certifications: ISO 45001
Third-party Assurance: PricewaterhouseCoopers Oy