BP Plastics Holding Bhd.
Climate Impact & Sustainability Data (2019, 2023)
Reporting Period: 2019
Environmental Metrics
Total Carbon Emissions:Not disclosed
Scope 1 Emissions:Not disclosed
Scope 2 Emissions:Not disclosed
Scope 3 Emissions:Not disclosed
Renewable Energy Share:Not disclosed
Total Energy Consumption:Not disclosed
Water Consumption:Not disclosed
Waste Generated:Not disclosed
Carbon Intensity:Not disclosed
ESG Focus Areas
- Workplace Safety
- Employee Relations
- Effluents and Waste
- Energy
- Social Welfare
- Sustainable and Quality Product
Environmental Achievements
- Successfully installed solar panels on factory roofs, reducing carbon emissions by 683.65 tons and achieving standard coal savings equivalent to planting 37,359 trees.
- Implemented 3Rs (Reduce, Reuse, Recycle) waste management, reprocessing and reclaiming plastics waste and outer packaging from suppliers.
- Achieved ISO 14001:2015 Environmental Management System certification.
Social Achievements
- Transitioned from OHSAS 18001:2007 to ISO 45001:2018 Occupational Health and Safety Management Systems.
- Conducted Chemical Health Risk Assessment (CHRA) for BP09 and BP10 plants.
- Increased training investment by 118.6% and total training hours by 156.5% compared to 2018.
- Held annual Management team bonding event.
- Organised Annual BPPLAS Blood Donation Campaign, collecting 135 blood packs.
- Donated 3Rs recycle bins to various primary schools.
Governance Achievements
- Established a Board Risk Management Committee (BRMC) to oversee economic, environmental, and social risks and opportunities.
- Implemented a Group Code of Conduct for all Directors and employees.
- Took proactive actions to ensure compliance with anti-corruption measures and the upcoming Corporate Liability Provisions.
Climate Goals & Targets
Long-term Goals:
- Not disclosed
Medium-term Goals:
- Not disclosed
Short-term Goals:
- Reduce the number of lost man-days rate within the workplace to minimal accident rate (<100 days).
Environmental Challenges
- Increase in industrial accidents in 2019.
- Challenging market conditions due to sluggish consumer demand, commodity price volatilities, US-China trade war, and Brexit.
- Higher manpower costs due to increased minimum wage.
- Higher maintenance costs due to the uniqueness and scarcity of spare parts for older machinery.
- COVID-19 pandemic causing supply chain disruptions.
- Protracted US-China trade conflicts.
- Forex volatility affecting revenues and purchases denominated in foreign currencies.
Mitigation Strategies
- Targeting zero accidents and fatalities to reduce lost man-days rate.
- Adapting business strategies and focusing on specific business objectives.
- Investing in new technological equipment and employee training to boost production efficiency.
- Implementing cost-rationalization measures.
- Streamlining product mixes and developing higher value-added products.
- Securing various supply sources to minimize supply chain disruption.
- Continuous innovations to maintain product quality and enhancing production efficiencies.
Supply Chain Management
Supplier Audits: Not disclosed
Responsible Procurement
- Working closely with strategic partners/suppliers to supply non-hazardous products.
Climate-Related Risks & Opportunities
Reporting Standards
Frameworks Used: Bursa Malaysia Sustainability Reporting Guide, United Nations Sustainable Development Goals (SDGs)
Certifications: ISO 45001:2018, ISO 14001:2015, ISO 9001:2015, ISO 22000:2005
Third-party Assurance: Not disclosed
UN Sustainable Development Goals
- SDG 3
- SDG 7
- SDG 8
- SDG 12
The report details how BPPLAS's initiatives contribute to these goals.
Sustainable Products & Innovation
- Premium grade Cast Stretch Machine Rolls
- High quality thin gauge “Infinity” Hand Rolls
- Blown PE Form-Fill-Seal film
- Lamination Base film
- Collation Shrink film
- Customised PE bags
Reporting Period: 2023
Environmental Metrics
Total Carbon Emissions:21,089 tCO2e (Scope 2)
Scope 2 Emissions:21,089 tCO2e
Renewable Energy Share:32.8%
Total Energy Consumption:57,079 MWh
Water Consumption:74,771 m3
Waste Generated:6,716.2 tons
Carbon Intensity:0.30 MT CO2 emissions per MT of production output (Scope 2)
ESG Focus Areas
- Economic
- Environmental
- Social
- Governance
Environmental Achievements
- 32.8% of electricity consumption is generated from renewable sources, avoiding 10,305 MT of Scope 2 CO2 emissions.
- Waste directed to disposal decreased by 16% in FY2023
- Recycled materials consumption is around 7.8% of our total resin consumption.
Social Achievements
- Employees turnover rates reduced to 7% from 17%
- FY2023 concluded highest training hours both overall (6,101 hours) and per headcount (11.8 hours per person).
- Contributed RM 46,618 (monetary and non-monetary) to the local communities in FY2023.
Governance Achievements
- Zero cases reported on bribery and corruption.
- Zero cases on whistleblowing
- Zero fines or penalties regarding unethical business conduct or incompliance
Climate Goals & Targets
Environmental Challenges
- Increasing Operating Cost due to Russia-Ukraine war, inflation, interest rate hikes, weakening Ringgit, electricity and water price hikes, and new Employment Act.
- Geopolitical Tensions from the Russia-Ukraine war, US-China trade restrictions, protectionism policies, and China's economic weaknesses.
- Weakened demand for flexible plastic packaging products in 1H 2023 due to market uncertainties and inventory destocking.
Mitigation Strategies
- Optimizing product mix and increasing uptake of premium products.
- Strong EBITDA cash flow generation and management.
- Cost pass-through mechanism and internal cost management.
- Enhancing supply chain management and implementing coordinated pricing strategies.
- Product innovation, developing higher value-added product lines, and advancing sustainable packaging solutions.
- Monitoring and managing forex risk and exposures.
- Deploying new technological investment, upgrading equipment and facilities, upskilling employees, and enhancing product mix to manage and optimize cost efficiency.
Supply Chain Management
Responsible Procurement
- Prioritizes sourcing supplies and services locally whenever feasible.
- Diversified procurement approach to manage supply chain resiliency, stability, and cost efficiency.
- ESG factors and sustainability-related considerations are also taken into account when evaluating suppliers’ performance and quality.
Climate-Related Risks & Opportunities
Reporting Standards
Frameworks Used: GRI Standards, MMLR
Certifications: ISO 9001:2015, ISO 22000:2018, ISO 14001:2015, ISO 45001:2018, ISCC PLUS
Sustainable Products & Innovation
- Downgauged products
- Products with recycled contents