Thermax Limited
Climate Impact & Sustainability Data (2009-2010, 2011-2012, 2012-2013, 2013-14, 2014-15, 2023-2024)
Reporting Period: 2009-2010
Environmental Metrics
ESG Focus Areas
- Energy Efficiency
- Emission Reduction
- Renewable Energy
- Education
- Social Initiatives
- Occupational Health and Safety
Environmental Achievements
- Successfully deployed Circulating Fluidised Bed Combustion (CFBC) technology in captive power projects, enabling combustion of low-grade coal and bio-wastes.
- Undertook a 250 kW solar thermal project in Shive village, Maharashtra, for rural electrification.
- Achieved resource conservation worth Rs. 109 lakh through various measures.
Social Achievements
- Thermax Social Initiative Foundation (TSIF) reached nearly 500 underprivileged children through two municipal schools.
- One of TSIF's schools declared the 'National Winner' among government schools.
- Employees raised funds for Akanksha Foundation through the Mumbai Marathon and payroll giving program.
- CYDA-TSIF Leadership Development Programme sponsored 10 interns from SC/ST backgrounds.
Governance Achievements
- Implemented best practices in corporate governance.
- Established a Whistle Blower Policy.
- Maintained cordial industrial relations.
Climate Goals & Targets
Environmental Challenges
- Lower order carry forward due to economic conditions.
- Significant decline in export income due to global financial crisis.
- Business dispute with Purolite International Ltd.
- Competition risk in global markets.
- Cyclical nature of capital goods business.
- Project management risks.
- Customer concentration risk.
- Risk of energy price fluctuation.
- Input price increase and supply chain management risk.
- Exchange fluctuations and interest rate risks.
- Risk related to human resources.
- Risk related to international operations.
- Risk related to safe operations.
Mitigation Strategies
- Contained costs through multiple initiatives.
- Aggressively pursued leads in the market, closing the year with a significant order book.
- Amicable settlement of business dispute with Purolite.
- Focus on quality, cost, and delivery to create sustainable competitive advantage.
- Development of product and service businesses and selective internationalisation.
- Established processes and systems for reviewing project progress and costs.
- Broad basing orders to mitigate customer concentration risk.
- Proven capability of handling a variety of fuels and harnessing waste heat.
- Factoring in input price escalations when quoting for projects.
- Conservative forex management processes and prudent investment practices.
- Initiatives to motivate and retain employees.
- Policies and procedures for international operations.
- HSE Policy with safety officers at major project sites.
Supply Chain Management
Climate-Related Risks & Opportunities
Sustainable Products & Innovation
- CFBC boilers
- Solar thermal systems
- Absorption heat pump
- Waste-to-energy boiler
Awards & Recognition
- CII HR Awards for Excellence commendation
- Enertia Award 2009
- Golden Peacock Award for Occupational Health and Safety
- Imai Award for Operational Excellence
Reporting Period: 2011-2012
Environmental Metrics
ESG Focus Areas
- Energy Efficiency
- Environmental Protection
- Renewable Energy
- Social Responsibility
- Corporate Governance
Environmental Achievements
- Successfully completed its biggest ever air pollution control project for a cement plant in Egypt.
- Installed a solar based air conditioning project at MNRE's National Solar Research Centre.
- Reduced electricity consumption at Chinchwad and Savli manufacturing facilities by optimizing consumption using energy saving devices, resulting in an annual saving of Rs. 0.6 crore.
- Reduced electricity consumption by 9% per metric cube of resin produced at Paudh plant.
- Recycled and reused around 135000 m³ water at Paudh plant.
Social Achievements
- Increased allocation for CSR activities from 1% to 3% of the company's profit after tax.
- Adopted one more school, making it three schools in the city of Pune managed by the Thermax Social Initiative Foundation.
- Continued to recruit engineer trainees.
- Amicably signed wage settlement agreements with Thermax Kamagar Sangathan and Bhartiya Kamgar Karmachari Mahasangh.
Governance Achievements
- Followed and implemented best practices in corporate governance.
- Continued the process of building internal controls and automation of workflow.
- ICRA Ltd. reaffirmed its rating, LAA+ for long-term and A1+ for short-term banking facilities.
Climate Goals & Targets
Environmental Challenges
- Tough year for the manufacturing sector and challenging for capital goods industry players.
- Decline in the country's economic growth from 8.6% in 2011 to below 6.7%.
- Missed opportunity to reap significant gains for the country.
- Slowdown in industry as reflected in a weakening IIP growth.
- Eurozone chaos and a crisis of confidence in the domestic economy.
- Order carry forward into the new year 25% lower than the previous year.
- Power sector languishing with a near freeze in order booking and slowdown in execution.
- Economic slowdown impacting job creation and talent migration.
- Increased competition in the market.
Mitigation Strategies
- Acquisition of Rifox to reinforce presence in clean energy space and extend reach of service arm.
- Focus on select international markets with services and solutions promoting efficient and eco-friendly energy.
- Innovation with unique energy saving applications for customers.
- Cost reduction initiatives and improvement in productivity in manufacturing units.
- Introduction of mobile service and training units to enhance service efficacy.
- Diversification of business portfolio to reduce dependence on cyclical project businesses.
- Focus on sectors insulated from economic slowdown (food, pharmaceuticals, chemicals).
- Value engineering and productivity enhancement initiatives to mitigate margin pressure.
Supply Chain Management
Climate-Related Risks & Opportunities
Sustainable Products & Innovation
- High efficiency, triple effect absorption chiller
- Compact hot water chiller
- Low capacity CFBC Boiler
- Solar air conditioning system
Awards & Recognition
- CNBC TV-18 India award for the 'most promising entrant to the big league'
- Safety Innovation Award 2011 from the Institution of Engineers, Delhi
- Health, Safety and Environment appreciation award 2011 from CII, Western region
- Best performing CFO award in the Capital Goods sector by CNBC TV-18
Reporting Period: 2012-2013
Environmental Metrics
ESG Focus Areas
- Energy Efficiency
- Environmental Sustainability
- Education
- Employee Well-being
- Affirmative Action
Environmental Achievements
- Improved boiler efficiency, resulting in fuel savings of Rs. 0.5 crore at Paudh plant.
- Reduced electricity consumption by 11% per cubic meter of resin produced at Paudh plant.
- Saved Rs. 1.35 lakh by minimizing potable water wastage at Chinchwad plant.
- Recycled and reused approximately 170,000 m3 of water at Paudh and Jhagadia plants.
- Commissioned a new industrial effluent plant at Chinchwad factory.
- Savli and Chinchwad factories won awards for HSE practices and environmental management systems.
Social Achievements
- Successfully completed 6th year of operation of Thermax Social Initiative Foundation (TSIF).
- Managed four municipal schools in Pune, with the first batch of students achieving 100% pass rate in 10th standard board exams.
- Started two more schools in Pimpri Chinchwad Municipal Corporation (PCMC).
- Launched a year-long in-service training program for teachers in PMC English Medium Schools.
- Sponsored Dalit Indian Chamber of Commerce and Industries exposition.
- Sponsored CII Symbiosis Finishing School and CII-Yi ITI Finishing School programs.
- Implemented Employee Experience Survey and created action plans based on results.
- Conducted annual Open forum for employee interaction with senior leaders.
- Maintained cordial industrial relations at all manufacturing locations.
- Conducted periodic medical checkups for employees and programs on preventing lifestyle diseases.
Governance Achievements
- Substantial adherence to key principles of corporate governance.
- Implemented comprehensive business review processes.
- Established internal control systems and automation of workflows.
- Strengthened risk management framework.
- Adopted a Code of Conduct for Board members and senior management.
- Adopted a Whistle Blower Policy.
- Complied with SEBI (Prohibition of Insider Trading) Regulations 1992.
Climate Goals & Targets
Environmental Challenges
- Slowdown in the national economy and capital goods sector.
- Difficulties in the power sector, resulting in fewer investments and order finalizations.
- High inflation, increased current account deficit, and controlling monetary response.
- Slow economic turnaround in global markets, especially Europe and the US.
- Increased competition in international markets.
- Slow reform process and delays in infrastructure projects.
- Slowdown in decision-making regarding environment clearances, fuel linkages, and land acquisition.
- Water scarcity in some areas.
- Low price of Certified Emission Reductions (CERs) in the global market.
Mitigation Strategies
- Strategies to capture revenue spend of customers, grow standard products, selectively internationalize, and develop new businesses and product portfolios.
- Focus on internal discipline and efficiency improvement programs.
- Cost reduction exercises.
- Thrust on Africa, South East Asia, and the Middle East markets.
- Investments in product development (11 new product lines commercialized in three years).
- Operational excellence program with improvements in supply chain, process debottlenecking, and value engineering.
- Focus on captive power generation.
- Strategic spread of product businesses catering to SMEs and other process industries.
- Expansion into solar photovoltaic space.
Supply Chain Management
Responsible Procurement
- Supplier diversity initiatives (e.g., sponsoring Dalit Indian Chamber of Commerce and Industries exposition).
Climate-Related Risks & Opportunities
Sustainable Products & Innovation
- Dry Coolers
- Hybrid Chillers
- Aquaerotherm (solid fuel fired hot air generator)
Awards & Recognition
- Asia Innovator Award for Thermax MD & CEO
- CII and Greentech Foundation awards for Savli and Chinchwad factories
Reporting Period: 2013-14
Environmental Metrics
Water Consumption:Saved 2220 m3 potable water at Chinchwad plant; recycled 90185 m3 water at Paudh and Jhagadia.
ESG Focus Areas
- Energy Efficiency
- Environmental Protection
- Sustainable Solutions
- Talent Management
- Corporate Social Responsibility
Environmental Achievements
- Commissioned an electrostatic precipitator (ESP) at Baanrai Sugar Industries, Thailand, removing fine particles from boiler emissions.
- Introduced ComBloc, a packaged boiler offering fuel flexibility and high thermal efficiency, reducing reliance on specific fuel types.
- Construction of Environment House using fly ash bricks and incorporating skylights for natural light.
Social Achievements
- Won the India Talent Management Award for excellence in leadership.
- Thermax Social Initiative Foundation (TSIF) expanded educational initiatives to more schools and launched a teacher training program.
- Thermax Industrial Relations team received the Best Human Response Award for harmonious industrial relations and employee-friendly policies.
Governance Achievements
- Constituted a CSR Committee as per the Companies Act, 2013.
- Revised sexual harassment policy to comply with the Sexual Harassment of Women at Workplace Act, 2013.
- Implemented a Whistle Blower Policy.
Climate Goals & Targets
Environmental Challenges
- Subdued industrial environment and challenging market conditions.
- Slowdown in the manufacturing sector and core sectors (power, steel, cement, infrastructure).
- Slow pace of project execution due to lack of urgency within the user industry.
- Fierce competition reducing margins.
- Losses incurred by Thermax (Zhejiang) and joint venture subsidiaries.
Mitigation Strategies
- Focus on improving internal efficiencies and operational excellence.
- Increased share of revenue from services and international business.
- Introduction of new products (ComBloc boiler, triple effect absorption chiller).
- Strict cost controls and tighter monitoring.
- Selective internationalisation program for improved revenue and profits.
- Consolidation of business presence in South East Asia and Africa.
Supply Chain Management
Climate-Related Risks & Opportunities
Sustainable Products & Innovation
- ComBloc boiler
- Triple effect absorption chiller
- Solar products for process heating and cooling
- Indoor air quality technology
Awards & Recognition
- India Talent Management Award
- Best Human Response Award
- National Intellectual Property Award
- Best Innovator Award
- Safety Innovation Award
Reporting Period: 2014-15
Environmental Metrics
ESG Focus Areas
- Education
- Skill Development
- Employability
- Environmental Conservation
- Safety
- Health
Environmental Achievements
- Reduced electricity consumption by 2% per cubic meter of resin produced at Paudh facility.
- Reduced fuel consumption per cubic meter of resin produced by 2% at Paudh facility.
- Recycled around 74000 m3 water at Paudh and Jhagadia facilities.
- Annual saving of Rs. 126 lakh in electricity cost at Chinchwad and Savli facilities.
- Saving of Rs. 40 lakh in fuel cost by using biomass as fuel at Chinchwad factory.
Social Achievements
- Successfully completed eight years of operation of Thermax Social Initiative Foundation (TSIF).
- Partnership with two Municipal Corporations (PMC & PCMC) covering six schools, catering to over 2,100 students in Pune.
- Teacher training program ‘Leadership Institute for Teachers’ (LIFT) impacted nearly 5,200 children.
- Supported ‘Teach for India’ activities in Pune.
- Set up a vocational Skill Development Centre in Pune.
Governance Achievements
- Automated a number of controls and upgraded Oracle ERP to the latest R-12 platform to strengthen internal control system.
- Constituted a Risk Management Committee and prepared a Risk Management Policy.
- Formulated a policy on ‘Familiarisation programme for independent directors’.
Climate Goals & Targets
Environmental Challenges
- Subdued industrial environment and stagnant demand in core sectors (power, cement, steel, oil & gas).
- Lower crude oil prices posing challenges to renewable energy sector.
- Aggressive competition from European and Japanese companies.
- Continued losses in Omnical Kessel (German subsidiary).
- Negative bottom line in Water and Waste Solutions business.
Mitigation Strategies
- Cost containment, waste reduction through value-engineering, and diligent management of manufacturing, supply-chain, project management, and construction.
- Prudent investment in renewable energy sector.
- New product introductions and enhanced market coverage in B-to-C segments.
- Small and medium-sized captive power plant orders in Africa and South East Asia.
- Focus on standard products and industrial projects in Water and Waste Solutions business, exiting Omnical.
Supply Chain Management
Climate-Related Risks & Opportunities
Sustainable Products & Innovation
- Thermeon
- Heat transformer
- BioCask
- Solar boiler
Awards & Recognition
- Best Concentrated Solar Thermal manufacturer award from Ministry of New and Renewable Energy
- Safety Innovation Award 2014
- Safety Award 2014
- ‘L&D Team of the Year’ award
- BML Munjal Awards 2015
Reporting Period: 2023-2024
Environmental Metrics
Total Carbon Emissions:28,310 tCO2e (Scope 1 & 2)
Scope 1 Emissions:14,998 tCO2e
Scope 2 Emissions:13,312 tCO2e
Water Consumption:3,88,849 KL
Waste Generated:16,479 MT
ESG Focus Areas
- Energy management
- Design upgradation & improvements
- Waste management
- Climate change-related risks
- Water management
- Emission management
- Local employment
- Occupational health & safety
- Talent acquisition and retention
- Responsible supply chain management
- Labour management relations
- Diversity & equal opportunity
- Ethics & integrity
Environmental Achievements
- 30.61% target achieved in FY 23-24 at Group level and 16% reduction achieved at Thermax Limited on a standalone basis in absolute carbon emissions compared to the base year of 2019.
- Successful procurement of renewable electricity for major manufacturing plants
- Installation of solar rooftop systems at critical locations like Solapur and Bhosari plants
- Strategic switch from natural gas to biomass fuel in the boiler at the Dahej plant
- Solapur plant achieves water positive certification with a water positive index of 6.59
Social Achievements
- Various measures to attract and retain talent through initiatives such as job rotation, up-skilling, reskilling, training, fast-track promotion, leadership development programmes, etc.
- Initiatives to improve the well-being of employees
- Emphasis on local hiring
Governance Achievements
- Implementation of a Code of Conduct for all employees with zero-tolerance towards bribery and corruption.
- Periodic review and Board approval of Thermax Code of Conduct, CSR, terms of reference of Stakeholder Relationship Committee and Whistleblower policy
Climate Goals & Targets
Short-term Goals:
- Reduce absolute carbon emissions by 25% compared to 2019 by 2025
- Obtain Water Positive Certificate for one more manufacturing unit in FY 2024-25
Environmental Challenges
- Complexity of transitioning existing industries into cleaner and more sustainable alternatives
- Cost implications for implementing technological innovations
- Assessing and managing the sustainability practices of suppliers and mitigating environmental or associated social risks
- Data collection and reporting on ESG performance metrics across the organisation
Mitigation Strategies
- Ongoing innovation
- Strategic partnerships
- Stakeholder engagement
- Continuous improvement of ESG practices
Supply Chain Management
Supplier Audits: 50% of value chain partners assessed
Responsible Procurement
- Vendor code of conduct
Climate-Related Risks & Opportunities
Opportunities
- Development of energy-efficient products and environment-friendly solutions
Reporting Standards
Frameworks Used: BRSR Core
Certifications: ISO 9001, ISO 14001, ISO 45001
Third-party Assurance: Price Waterhouse Chartered Accountants LLP
Sustainable Products & Innovation
- Fuel cell development
- Mobile air conditioning system (HVAC)
- Green hydrogen
- Bio hydrogen
- Industrial wastewater treatment systems
Awards & Recognition
- SUP-free certification from CII