RHI Magnesita
Climate Impact & Sustainability Data (2020, 2022, 2023, 2024)
Reporting Period: 2020
Environmental Metrics
ESG Focus Areas
- Climate change
- Recycling
- Diversity
- Health and safety
- NOx and SOx emissions
Environmental Achievements
- Total emissions fell for a second consecutive year, marking a 22% reduction from our baseline year of 2018. Scope 1, 2 and 3 emissions (raw materials) fell by 9% over the previous year.
- Use of secondary raw materials increased to 5.0% in 2020, compared with 4.6% in 2019.
- 30% reduction in NOx and SOx achieved in China; work now focuses on US operations
Social Achievements
- Female representation at leadership level increased to 25%, which is over double the figure in 2018.
- LTIF reached 0.13 in 2020, representing a 56% improvement compared to 2019. We also continued to reduce accidents, with a 40% reduction in total recordable injury frequency.
- Global engagement score 79%
Governance Achievements
- Implemented a new digital compliance portal to strengthen compliance processes.
- Merged Internal Audit, Risk Management and Compliance functions into a single department.
- Strengthened validation and challenge of the activities performed by each sales agent.
Climate Goals & Targets
- Net zero emissions
- Reduce NOx and SOx emissions by 30% by 2027 (vs 2018), starting with China by 2021.
- Achieve €100 million annualized EBITA run rate from cost savings by 2022.
- Achieve €40-60 million annualized EBITA run rate from sales strategies by 2022.
- Reduce Scope 1, 2 and 3 (raw materials) emissions by 15% by 2025.
- Increase use of secondary raw materials to 10% by 2025.
- Increase women on our Board and in senior leadership to 33% by 2025.
Environmental Challenges
- COVID-19 pandemic significantly impacted demand and operations.
- Lower raw material prices reduced sales margin.
- Increased volatility of exchange rates.
- Increased energy price pressure.
- Inability to fully implement all planned energy efficiency projects due to COVID-19.
- Supply chain disruptions due to COVID-19.
- Material reductions in demand and changes in working capital as a result of heavy global lockdowns due to COVID-19 in 2021.
Mitigation Strategies
- Implemented strict safety protocols, remote working, and cost-saving measures to address COVID-19.
- Developed a more agile business with lower fixed cost base and integrated business planning.
- Implemented product price management and optimized "make or buy" decision-making.
- Active balance sheet and exposure management.
- Improvement of energy efficiency to reduce consumption.
- A strategic approach to energy contract management to minimize energy costs.
- Geographical diversification of the production network.
- Implementation of an optimized production footprint to meet planned requirements.
- Establishment of a best-in-class integrated supply chain.
- Operational risk management and maintenance policies.
- Risk-based investment policy.
- Global insurance coverage.
- Focus on the minimization of sole-source materials.
Supply Chain Management
Supplier Audits: Not disclosed
Responsible Procurement
- Supplier Code of Conduct
Climate-Related Risks & Opportunities
Physical Risks
- Flooding
- Droughts
Transition Risks
- Regulatory changes
- Price of carbon
- Viability and customer acceptance of emerging technologies
- Ability to set and meet Paris-aligned targets
Opportunities
- Development of low-carbon products and services
- Carbon capture and usage technologies
Reporting Standards
Frameworks Used: GRI Standards (Core option), UN Global Compact, CDP, TCFD
Certifications: ISO 14001, ISO 50001, ISO 45001, ISO 9001
Third-party Assurance: Not disclosed
UN Sustainable Development Goals
- Not disclosed
Not disclosed
Sustainable Products & Innovation
- ANKRAL low-carbon bricks
- APO (Automated Process Optimisation)
- QCK (Quick Check)
Awards & Recognition
- Microsoft Intelligent Manufacturing Award
Reporting Period: 2022
Environmental Metrics
ESG Focus Areas
- Health & Safety
- Climate change mitigation
- Increased use of secondary raw materials
- R&D investment
- Partnering with customers to reduce emissions
- Building market share in sustainable segments
- Sustainable procurement
- Diversity
- Minimising environmental impacts
- Stakeholder relationships
Environmental Achievements
- Recycling rate of 10.5% in 2022 (2018: 3.8%)
- 8% reduction in carbon intensity compared to 2018
- 18 kt annualised CO2 emission savings at Ponte Alta, Brazil (fuel switch)
- 65% of purchased electricity from low-carbon or renewable sources by end of 2022
Social Achievements
- 33% female representation on the Board of Directors (2018: 7%)
- 21% female representation in EMT and direct reports (2018: 12%)
- LTIF maintained at <0.5 (goal: zero accidents)
Governance Achievements
- Enhanced compliance policies and procedures with training initiatives
- Adoption of a Human Rights Policy
- Implementation of a global Anti-Discrimination and Anti-Harassment Policy
- Launch of a new Diversity Charter and online training
Climate Goals & Targets
- Achieve oxyfuel firing in all rotary kilns by 2050
- Increase recycling rate by 2050
- Implement green energy (H2 and electrification) for tunnel kilns by 2050
- Implement CCUS technologies by 2050
- Address sustainable supply chain (Scope 3) by 2050
- Implement fuel switch projects in Brumado and Chizhou by 2030
- Increase recycling rate by 2030
- Achieve 100% green electricity by 2030
- Increase hydrogen firing in tunnel kilns by 2030
- 15% reduction in CO2 emissions intensity by 2025 (Scope 1, 2, and 3 raw materials)
- 15% recycling rate by 2025
- Increase use of green electricity to 100% by 2025
- Implement fuel switch projects in York and Hochfilzen by 2025
Environmental Challenges
- Disruption in the market for natural gas affecting fuel switching plans
- Slight increase in LTIF due to high plant loads and reduced staffing
Mitigation Strategies
- Installation of multi-fuel burners in European plants to use alternative fuels
- Strengthened regional Health & Safety coordination and communication
- Urgent investigation and guideline changes following a workplace accident
Supply Chain Management
Supplier Audits: 31% of spending covered by EcoVadis assessments in 2022; 9 on-site assessments conducted
Responsible Procurement
- Supplier Code of Conduct
- EcoVadis assessment system
- On-site supplier assessments
Climate-Related Risks & Opportunities
Physical Risks
- Flooding
- Droughts
- Extreme weather events
- Forest fires
- Soil subsidence
Transition Risks
- Carbon pricing
- Regulatory frameworks
- CBAM
- Market shifts
Opportunities
- Increased demand for EAF refractories
- Increased demand for low-carbon products
Reporting Standards
Frameworks Used: GRI Standards, UN Global Compact, TCFD
Certifications: ISO 14001, ISO 50001, ISO 45001, ISO 9001
Third-party Assurance: Deloitte Audit Wirtschaftsprüfungs GmbH (limited assurance)
UN Sustainable Development Goals
- Not disclosed
Not disclosed
Sustainable Products & Innovation
- 'Net Zero Brick'
- ANKERAL LC bricks
- ANKERJET XW gunning mix
Awards & Recognition
- CDP A- rating
Reporting Period: 2023
Environmental Metrics
ESG Focus Areas
- Climate change and environmental impact mitigation
- Increased use of secondary raw materials to reduce CO2 emissions
- R&D investment to develop emissions avoidance, alternative fuels, and carbon capture, storage and utilisation technologies
- Partnering with our customers to reduce their emissions
- Sustainable procurement practices
- Upholding diversity in the workplace
- Building strong relationships with all stakeholders
- Linking debt facilities and management compensation to sustainability performance
- Health & Safety
Environmental Achievements
- CO2 intensity reduced by 12% versus the revised 2018 baseline year
- Recycling rate increased to 12.6% in 2023, with incremental avoidance of 393kt CO2
- Operational energy intensity was 8% lower than 2018
Social Achievements
- Gender diversity at Board level increased to 29% and increased to 28% at EMT + direct reports level
- LTIF reduced further to 0.16 (2022:0.20)
- Introduced a new Global Equality Policy in 2023
Governance Achievements
- Code of Conduct updated and re-launched in 2023
- Human Rights module added to the training syllabus
- 25% of the Long-Term Incentive Plan (LTIP) payout criteria is linked to the Group’s target to reduce CO2 emissions per tonne
Climate Goals & Targets
- Net-zero emissions by 2050
- Not disclosed
- Reduce CO2 emissions intensity by 15% by 2025 (Scope 1, 2, 3 raw materials)
- Increase use of secondary raw materials to 15% by 2025
- Reduce energy intensity by 5% by 2025
- Increase women in senior leadership to 33% by 2025
- Maintain LTIF at <0.3 by 2025
Environmental Challenges
- Harmonising diverse standards, supply chains, and operational processes poses challenges and can affect overall environmental KPIs in the short term following M&A
- Delayed progress in switching to alternative fuels due to capital expenditure constraints, infrastructure availability, changes in the market outlook for natural gas
- One fatality occurred at one of the Group’s plants in Austria in November 2023
Mitigation Strategies
- The Group seeks to align sustainability practices and implement efficient transition strategies as soon as possible following acquisition
- Reassessing strategy to convert from solid fuels to natural gas due to challenges, exploring carbon capture and sequestration
- Thorough investigation of root causes of fatality and changes to operating procedures and standards are being implemented worldwide
Supply Chain Management
Supplier Audits: 42 on-site assessments in 2023; 41% of spend covered by EcoVadis assessments
Responsible Procurement
- Supplier Code of Conduct
- EcoVadis ESG platform
Climate-Related Risks & Opportunities
Physical Risks
- Flooding
- Droughts
- Extreme weather events
Transition Risks
- Carbon pricing
- CBAM
- Regulatory changes
- Market shifts
Opportunities
- Increased demand for low-carbon products
- Increased demand for products supporting low-carbon production processes (e.g., EAF refractories)
- Recycling premium
Reporting Standards
Frameworks Used: GRI Standards, TCFD, UNGC
Certifications: ISO 14001, ISO 50001, ISO 45001, ISO 9001
Third-party Assurance: Deloitte Audit Wirtschaftsprüfungs GmbH
UN Sustainable Development Goals
- Not disclosed
Not disclosed
Sustainable Products & Innovation
- ANKERJET X low-carbon gunning mix
- Ankral LC Series with high recycled material content
Awards & Recognition
- Sustainability Disclosure of the Year award (2022)
- Corporate Environmental Achievement Award (2023)
- 2023 Prestigious Employer Excellence Award
Reporting Period: 2024
Environmental Metrics
ESG Focus Areas
- Climate Change
- Circular Economy
Environmental Achievements
- Developed ANKRAL LC-Series products with up to 50% recycled content, lowering the carbon footprint by close to 50% compared to standard products.
- Reduced scope 1, 2, and 3 emissions by 15% by 2025 (goal)
Social Achievements
- Not disclosed
Governance Achievements
- Not disclosed
Climate Goals & Targets
- Become CO2 neutral in the future
- Not disclosed
- Reduce scope 1, 2, and 3 emissions by 15% by 2025
Environmental Challenges
- Reprocessing spent refractory bricks is complex due to wear mechanisms and alkali salt infiltration from alternative fuels.
- Scarcity of alternative primary raw materials for refractory production.
Mitigation Strategies
- Developed ANKRAL LC-Series products using recycled bricks from cement rotary kilns.
- Investing €50 million in new technologies to reduce CO2 emissions.
- Developing fully automated identification and separation of used materials for recycling.
Supply Chain Management
Supplier Audits: Not disclosed
Responsible Procurement
- Not disclosed
Climate-Related Risks & Opportunities
Physical Risks
- Not disclosed
Transition Risks
- Not disclosed
Opportunities
- Not disclosed
Reporting Standards
Frameworks Used: ISO 14067
Certifications: Null
Third-party Assurance: Not disclosed
UN Sustainable Development Goals
- Not disclosed
Not disclosed
Sustainable Products & Innovation
- ANKRAL LC-Series
Awards & Recognition
- Not disclosed