Climate Change Data

Polyplex Corporation Limited

Climate Impact & Sustainability Data (2018-2020, 2021-22 to 2022-23)

Reporting Period: 2018-2020

Environmental Metrics

Total Carbon Emissions:2,22,382.7 tCO2e (2018-19); 2,17,973.7 tCO2e (2019-20)
Total Energy Consumption:3,327,315 GJ (2018-19); 36,85,640 GJ (2019-20)
Water Consumption:1,548,000 KL (2018-19); 1,562,000 KL (2019-20)
Waste Generated:18,442 MT (2018-19); 11,962 MT (2019-20) (Non-hazardous); 962.6 MT (2018-19); 1288.79 MT (2019-20) (Hazardous)

ESG Focus Areas

  • Circular Economy
  • Environmental Stewardship
  • Employee Well-being
  • Community Engagement
  • Responsible Supply Chain
  • Corporate Governance

Environmental Achievements

  • Successful commissioning and ramp-up of the greenfield Indonesia PET film project, resulting in lower energy costs, waste, and carbon footprint per unit.
  • Commissioned new offline coating lines in India and Thailand.
  • Developed ‘chemical recycling’ process to manufacture Sarafil rPET polyester films with up to 90% post-consumer recycled content (saving over 60% emissions compared to virgin PET).
  • Developed Sarafil Bio-PET with 32% bio component, resulting in 20% reduced CO2 emissions.
  • Developed monolayer structures for packaging applications, facilitating recyclable packaging.
  • Achieved zero water discharge at Khatima and Bazpur plants in India.
  • Reduced energy usage by implementing energy-efficient production methods (e.g., replacing conventional air compressors with VSD driven ones, revamping hot oil line insulation, using LED lighting).

Social Achievements

  • Ecovadis sustainability rating – Silver award (Polyplex Turkey and Polyplex India (Khatima)) and Bronze awards (Polyplex Thailand).
  • Sedex compliance.
  • Improved employee retention through various programs and benefits.
  • Provided training and skill development opportunities for employees.
  • Zero cases of near-miss work-related injuries during the reporting period.
  • Substantial reduction in man-days lost compared to the previous year.
  • No high consequence work-related injury or fatality during the last three years.
  • Various community initiatives including school support, blood donation drives, and flood relief efforts.

Governance Achievements

  • Strong governance framework with various board committees.
  • Developed and implemented policies covering ethics, bribery, and corruption.
  • No cases of corruption reported during the reporting period.
  • Formal annual performance appraisal system for employees.
  • Integrated risk management approach.

Climate Goals & Targets

Environmental Challenges

  • Competition and business cycle risk.
  • Price volatility risk.
  • Trade defence risk.
  • Liquidity and solvency risk.
  • Exchange rate and interest rate risk.
  • Credit risk.
  • Project implementation risk.
  • Geographic risk.
  • Regulatory risk.
  • Environmental and sustainability risk.
  • Climate change related physical and regulatory risks.
Mitigation Strategies
  • Increased share of High Value-Added (HVA) film in sales portfolio.
  • Careful monitoring of global and local input price trends.
  • Geographical and product diversification.
  • Free cash flows and unutilized credit lines.
  • Balanced loan portfolio and shifting floating rate debt to fixed rate.
  • Strong internal credit risk management framework and credit insurance policy.
  • Dedicated project management team and corporate management oversight.
  • Evenly spread installed capacity among manufacturing locations.
  • Strict conformance to relevant USFDA and EC directives.
  • Development of sustainable solutions (higher rPET content, single substrate packaging, bio-based solutions).
  • Replacement of oil base heating system with a rice husk heating system.

Supply Chain Management

Responsible Procurement
  • Supplier code of conduct.

Climate-Related Risks & Opportunities

Physical Risks
  • Changes in weather patterns affecting supply chain distribution.
Transition Risks
  • Regulatory changes
Opportunities
  • Transition to renewable raw materials, low-emission direct energy, and improved water utilization.

Reporting Standards

Frameworks Used: GRI Standards: Core option, SASB Containers and Packaging Standards

Certifications: ISO 9001, ISO 14001, OHSAS 18001/ISO 45001, ISO 22000/BRC-IOP/FSSC-V5, ISO 50001

Third-party Assurance: TUV India Private Limited (TUVI)

Sustainable Products & Innovation

  • Sarafil rPET polyester films
  • Sarafil Bio-PET
  • Monolayer packaging structures
  • Recyclable Monomeric PET packaging structures

Awards & Recognition

  • Ecovadis Silver awards (Polyplex Turkey and Polyplex India (Khatima))
  • Ecovadis Bronze awards (Polyplex Thailand)

Reporting Period: 2021-22 to 2022-23

Environmental Metrics

Total Carbon Emissions:94944.31 tCO2e/year (FY22-23)
Scope 1 Emissions:94944.31 tCO2e/year (FY22-23)
Scope 2 Emissions:199309.60 tCO2e/year (FY22-23)
Water Consumption:1302061 kL/year (FY22-23)
Waste Generated:1507.28 tons/year (FY22-23)

ESG Focus Areas

  • Environmental Stewardship
  • Workforce Development
  • Community Engagement
  • Responsible Governance
  • Product Sustainability
  • Supply Chain Management

Environmental Achievements

  • GHG reduction of 3276 metric tons CO2eq in FY 2021-22 and 5269 metric tons CO2eq in FY 2022-23 due to PCR Based Film.
  • Introduced 2147 metric tons of recycled content film and 186 metric tons of biodegradable film in FY 2021-22 and 3752 metric tons of recycled content film and 165 metric tons of biodegradable film in FY 2022-23
  • Achieved zero water discharge at Khatima and Bazpur plants in India.
  • Implemented energy initiatives resulting in savings of ~INR 14.6 million.

Social Achievements

  • 541 new employee hires in FY22-23.
  • INR 12800000 investment in community and social projects in FY22-23.
  • Zero fatalities across all locations for the last two years.
  • Average 7 hours of employee training in FY22-23.

Governance Achievements

  • Established various board committees (Audit, Risk Management, Stakeholder Relationship, Nomination and Remuneration, CSR).
  • Implemented robust internal control mechanisms and Enterprise Risk Management (ERM).
  • Developed and implemented various corporate policies (CSR, Related Party Transactions, Dividend Distribution, Responsible Procurement, Human Rights, Nomination and Remuneration, Supplier Code of Conduct).

Climate Goals & Targets

Environmental Challenges

  • Oversupply situation in the industry impacting capacity utilization and margins.
  • Rising temperatures, extreme weather events impacting operations and supply chains.
  • Highly regulated sector with continual scrutiny by regulatory bodies.
  • Market presence affected by domestic and international competition.
  • Potential project implementation delays.
Mitigation Strategies
  • Evenly spread operations across five manufacturing locations.
  • Sustainable solutions (higher rPET content, single substrate packaging, bio-based solutions).
  • Strict compliance with USFDA and EC directives.
  • Cost improvement initiatives, enhanced manufacturing efficiency, strengthening customer relationships.
  • Dedicated project management team, corporate management oversight, and contractual protections.

Supply Chain Management

Supplier Audits: ~30-25 suppliers per year

Responsible Procurement
  • Supplier Code of Conduct emphasizing ethical standards, labor practices, environmental protection, and business integrity.

Climate-Related Risks & Opportunities

Physical Risks
  • Rising temperatures, extreme weather events
Opportunities
  • Development of energy-efficient products

Reporting Standards

Frameworks Used: GRI Standards

Certifications: ISO 9001, ISO 14001, ISO 45001, FSSC 22000/BRCGS, ISO 50001

Sustainable Products & Innovation

  • Sarafil rPET polyester films (up to 100% PCR content)
  • Biodegradable films
  • Easy and Straight tear PET film
  • Twist N Wrap innovation

Awards & Recognition

  • Ecovadis CSR Rating Silver Awards (Polyplex Türkiye)
  • Ecovadis CSR Rating Bronze Awards (Polyplex India, Polyplex Thailand)
  • Green Innovation Award (Polyplex Thailand)
  • Prime Minister’s Award for Innovation – Chemical Recycling (Polyplex Thailand)
  • Best Public Company of 2021 – Industrial Group (Polyplex Thailand)
  • Thailand Greenhouse Gas Management Organization recognition (Polyplex Thailand)
  • Green Industry Level 3 (Polyplex Thailand)