Polyplex Corporation Limited
Climate Impact & Sustainability Data (2018-2020, 2021-22 to 2022-23)
Reporting Period: 2018-2020
Environmental Metrics
Total Carbon Emissions:2,22,382.7 tCO2e (2018-19); 2,17,973.7 tCO2e (2019-20)
Total Energy Consumption:3,327,315 GJ (2018-19); 36,85,640 GJ (2019-20)
Water Consumption:1,548,000 KL (2018-19); 1,562,000 KL (2019-20)
Waste Generated:18,442 MT (2018-19); 11,962 MT (2019-20) (Non-hazardous); 962.6 MT (2018-19); 1288.79 MT (2019-20) (Hazardous)
ESG Focus Areas
- Circular Economy
- Environmental Stewardship
- Employee Well-being
- Community Engagement
- Responsible Supply Chain
- Corporate Governance
Environmental Achievements
- Successful commissioning and ramp-up of the greenfield Indonesia PET film project, resulting in lower energy costs, waste, and carbon footprint per unit.
- Commissioned new offline coating lines in India and Thailand.
- Developed ‘chemical recycling’ process to manufacture Sarafil rPET polyester films with up to 90% post-consumer recycled content (saving over 60% emissions compared to virgin PET).
- Developed Sarafil Bio-PET with 32% bio component, resulting in 20% reduced CO2 emissions.
- Developed monolayer structures for packaging applications, facilitating recyclable packaging.
- Achieved zero water discharge at Khatima and Bazpur plants in India.
- Reduced energy usage by implementing energy-efficient production methods (e.g., replacing conventional air compressors with VSD driven ones, revamping hot oil line insulation, using LED lighting).
Social Achievements
- Ecovadis sustainability rating – Silver award (Polyplex Turkey and Polyplex India (Khatima)) and Bronze awards (Polyplex Thailand).
- Sedex compliance.
- Improved employee retention through various programs and benefits.
- Provided training and skill development opportunities for employees.
- Zero cases of near-miss work-related injuries during the reporting period.
- Substantial reduction in man-days lost compared to the previous year.
- No high consequence work-related injury or fatality during the last three years.
- Various community initiatives including school support, blood donation drives, and flood relief efforts.
Governance Achievements
- Strong governance framework with various board committees.
- Developed and implemented policies covering ethics, bribery, and corruption.
- No cases of corruption reported during the reporting period.
- Formal annual performance appraisal system for employees.
- Integrated risk management approach.
Climate Goals & Targets
Environmental Challenges
- Competition and business cycle risk.
- Price volatility risk.
- Trade defence risk.
- Liquidity and solvency risk.
- Exchange rate and interest rate risk.
- Credit risk.
- Project implementation risk.
- Geographic risk.
- Regulatory risk.
- Environmental and sustainability risk.
- Climate change related physical and regulatory risks.
Mitigation Strategies
- Increased share of High Value-Added (HVA) film in sales portfolio.
- Careful monitoring of global and local input price trends.
- Geographical and product diversification.
- Free cash flows and unutilized credit lines.
- Balanced loan portfolio and shifting floating rate debt to fixed rate.
- Strong internal credit risk management framework and credit insurance policy.
- Dedicated project management team and corporate management oversight.
- Evenly spread installed capacity among manufacturing locations.
- Strict conformance to relevant USFDA and EC directives.
- Development of sustainable solutions (higher rPET content, single substrate packaging, bio-based solutions).
- Replacement of oil base heating system with a rice husk heating system.
Supply Chain Management
Responsible Procurement
- Supplier code of conduct.
Climate-Related Risks & Opportunities
Physical Risks
- Changes in weather patterns affecting supply chain distribution.
Transition Risks
- Regulatory changes
Opportunities
- Transition to renewable raw materials, low-emission direct energy, and improved water utilization.
Reporting Standards
Frameworks Used: GRI Standards: Core option, SASB Containers and Packaging Standards
Certifications: ISO 9001, ISO 14001, OHSAS 18001/ISO 45001, ISO 22000/BRC-IOP/FSSC-V5, ISO 50001
Third-party Assurance: TUV India Private Limited (TUVI)
Sustainable Products & Innovation
- Sarafil rPET polyester films
- Sarafil Bio-PET
- Monolayer packaging structures
- Recyclable Monomeric PET packaging structures
Awards & Recognition
- Ecovadis Silver awards (Polyplex Turkey and Polyplex India (Khatima))
- Ecovadis Bronze awards (Polyplex Thailand)
Reporting Period: 2021-22 to 2022-23
Environmental Metrics
Total Carbon Emissions:94944.31 tCO2e/year (FY22-23)
Scope 1 Emissions:94944.31 tCO2e/year (FY22-23)
Scope 2 Emissions:199309.60 tCO2e/year (FY22-23)
Water Consumption:1302061 kL/year (FY22-23)
Waste Generated:1507.28 tons/year (FY22-23)
ESG Focus Areas
- Environmental Stewardship
- Workforce Development
- Community Engagement
- Responsible Governance
- Product Sustainability
- Supply Chain Management
Environmental Achievements
- GHG reduction of 3276 metric tons CO2eq in FY 2021-22 and 5269 metric tons CO2eq in FY 2022-23 due to PCR Based Film.
- Introduced 2147 metric tons of recycled content film and 186 metric tons of biodegradable film in FY 2021-22 and 3752 metric tons of recycled content film and 165 metric tons of biodegradable film in FY 2022-23
- Achieved zero water discharge at Khatima and Bazpur plants in India.
- Implemented energy initiatives resulting in savings of ~INR 14.6 million.
Social Achievements
- 541 new employee hires in FY22-23.
- INR 12800000 investment in community and social projects in FY22-23.
- Zero fatalities across all locations for the last two years.
- Average 7 hours of employee training in FY22-23.
Governance Achievements
- Established various board committees (Audit, Risk Management, Stakeholder Relationship, Nomination and Remuneration, CSR).
- Implemented robust internal control mechanisms and Enterprise Risk Management (ERM).
- Developed and implemented various corporate policies (CSR, Related Party Transactions, Dividend Distribution, Responsible Procurement, Human Rights, Nomination and Remuneration, Supplier Code of Conduct).
Climate Goals & Targets
Environmental Challenges
- Oversupply situation in the industry impacting capacity utilization and margins.
- Rising temperatures, extreme weather events impacting operations and supply chains.
- Highly regulated sector with continual scrutiny by regulatory bodies.
- Market presence affected by domestic and international competition.
- Potential project implementation delays.
Mitigation Strategies
- Evenly spread operations across five manufacturing locations.
- Sustainable solutions (higher rPET content, single substrate packaging, bio-based solutions).
- Strict compliance with USFDA and EC directives.
- Cost improvement initiatives, enhanced manufacturing efficiency, strengthening customer relationships.
- Dedicated project management team, corporate management oversight, and contractual protections.
Supply Chain Management
Supplier Audits: ~30-25 suppliers per year
Responsible Procurement
- Supplier Code of Conduct emphasizing ethical standards, labor practices, environmental protection, and business integrity.
Climate-Related Risks & Opportunities
Physical Risks
- Rising temperatures, extreme weather events
Opportunities
- Development of energy-efficient products
Reporting Standards
Frameworks Used: GRI Standards
Certifications: ISO 9001, ISO 14001, ISO 45001, FSSC 22000/BRCGS, ISO 50001
Sustainable Products & Innovation
- Sarafil rPET polyester films (up to 100% PCR content)
- Biodegradable films
- Easy and Straight tear PET film
- Twist N Wrap innovation
Awards & Recognition
- Ecovadis CSR Rating Silver Awards (Polyplex Türkiye)
- Ecovadis CSR Rating Bronze Awards (Polyplex India, Polyplex Thailand)
- Green Innovation Award (Polyplex Thailand)
- Prime Minister’s Award for Innovation – Chemical Recycling (Polyplex Thailand)
- Best Public Company of 2021 – Industrial Group (Polyplex Thailand)
- Thailand Greenhouse Gas Management Organization recognition (Polyplex Thailand)
- Green Industry Level 3 (Polyplex Thailand)