Rain Industries Limited
Climate Impact & Sustainability Data (2019, 2020, 2021, 2023)
Reporting Period: 2019
Environmental Metrics
Total Carbon Emissions:513,000 tonnes CO2e (estimate)
ESG Focus Areas
- Safety
- Environmental Stewardship
- Social Responsibility
- Governance
Environmental Achievements
- Saved 513 kilo tonnes CO2 Emissions (Management estimate)
- Reduced SO2 emissions by up to 98% through FGD plants
- Generated ~175 MW of clean electricity and steam through waste heat recovery
Social Achievements
- Launched Quest for Zero initiative to become an incident-free organization, achieving a TRIR of 0.29 (the safest year in company history)
- CSR and related expenditure of ₹197 million
- Supported scientific endeavors through the RÜTGERS Foundation in Europe and improved lives in underprivileged communities through the Pragnya Priya Foundation in India
Governance Achievements
- Implemented rigorous cost-optimization and management programs
- Established a robust risk management infrastructure focusing on strategic, legal, financial, operational, and environmental risks
- Gold CSR rating for Rain Carbon bvba (Zelzate) and Silver ratings for RÜTGERS Germany GmbH (Castrop-Rauxel, Duisburg)
Climate Goals & Targets
Long-term Goals:
- Becoming a zero-incidents organization
Short-term Goals:
- Commissioning of new vertical-shaft calciner in India (delayed due to COVID-19)
- Begin commercial operation of new hydrogenated hydrocarbon resins (HHCR) plant in Germany
Environmental Challenges
- Continued softness in the Chinese economy
- Reduced automotive sales impacting demand for raw materials
- Disruption to calcination business due to India’s restrictions on petroleum coke imports
- Coronavirus (COVID-19) pandemic causing significant economic and social disruption
- Oil price volatility
- Sluggish automotive industry worldwide
- Falling demand for steel impacting graphite and refractory markets
- Weakness in pricing of larger-volume products due to a tepid liquid-fuels market
- Low capacity utilization, weak prices, and increasing input costs in the Indian cement industry
- Lack of available sand and uncertainty regarding capital in Andhra Pradesh impacting cement demand
Mitigation Strategies
- Worked through high-cost inventory of green petroleum coke (GPC)
- Developed anhydrous carbon pellets (ACP) as an alternative raw material for calcination
- Implemented state-of-the-art liquid ammonia FGD system to virtually eliminate SO2 emissions from new vertical-shaft calciner
- Designated as ‘essential businesses’ in Europe and North America, allowing continued plant operation during lockdowns
- Actively managing fluctuating global supply and demand for raw materials and finished products
- Leveraging strategic logistical infrastructure advantages
- Implementing rigorous cost-optimisation and management programmes
- Transitioning profitable products from the closed Uithoorn facility to the Duisburg facility
- Implementing additional improvements to safety management systems
- Introducing new services (Garuda and FDDS) to improve cement accessibility
Supply Chain Management
Responsible Procurement
- Criteria for selection of suppliers/vendors include resource efficiency, product quality, life cycle, environment impact, etc.
Climate-Related Risks & Opportunities
Opportunities
- Development of energy-efficient products
- Growing demand for lithium-ion batteries
Sustainable Products & Innovation
- Anhydrous carbon pellets (ACP)
- NOVARES® pure resins
- CARBORES® binder
- PETRORES® specialty coatings
- ULTRASEAL sealer
Awards & Recognition
- Louisiana Chemical Association’s Safety Award
- President’s Award for employee giving (United Way)
- Spirit of Southwest Louisiana Award (United Way)
- EcoVadis Gold CSR Rating (Zelzate)
- EcoVadis Silver CSR Ratings (Castrop-Rauxel, Duisburg)
Reporting Period: 2020
Environmental Metrics
Total Carbon Emissions:1.4 Mn tonnes of CO2 equivalent (direct) + 30,000 tonnes of CO2 equivalent (indirect)
Renewable Energy Share:2 MW solar-generated electricity at Kurnool and Suryapet cement plants + ~116 MW waste-heat recovery power generation capacity
Total Energy Consumption:~950,000 MWh (saved through WHR)
ESG Focus Areas
- Environmental
- Social
- Governance
Environmental Achievements
- Reduced GHG emissions by ~476,000 tonnes of CO2 equivalent through waste-heat recovery
- Planted ~60,000 trees
- Commissioned WHR power plant in Suryapet, Telangana, providing ~4.1 MW gross power generation per hour
- Commissioned 1 MW solar plant at each of its two cement plants
- Improved SO2 scrubbing efficiency by ~14% at Chalmette, Lake Charles and Norco calciners by switching to high-performance lime
- New vertical-shaft calciner in India equipped with state-of-the-art ammonia scrubbing system
Social Achievements
- Pragnya Priya Foundation supported ~2,100 students and 68,000 patients in 2020
- US$ 1.7 million donated to local charities in North America
- RÜTGERS Foundation supported more than 400 projects and reached more than 13,000 young people in Europe
- Production of disinfecting agents to safeguard local communities during the pandemic
- ~25% of non-operational employees worked from home during the pandemic
Governance Achievements
- Completed the safest year in company history with a TRIR of <0.14
- Implemented a sustainability organizational structure
- Undertook lifecycle assessments (LCA) based on standardized industry data following globally accepted assessment procedures (ISO 14067)
Climate Goals & Targets
Long-term Goals:
- Net zero emissions
Medium-term Goals:
- Achieve further reduction in GHG emissions
- Increase renewable energy share
Short-term Goals:
- Completion of vertical-shaft calciner in India
- Ramp up commercial production of NOVARES® Pure advanced resins
Environmental Challenges
- COVID-19 pandemic impacting demand for products
- Hurricane Laura causing damage to Lake Charles facility
- Reduced demand for products due to global economic slowdown
- Crash in petroleum prices requiring inventory write-downs
- Supply chain disruptions due to the pandemic
- Reduced availability of high-quality anode-grade GPC
Mitigation Strategies
- Plants designated as ‘essential businesses’ during the pandemic
- Implemented aggressive hygiene and risk-reduction protocols
- Developed alternative sourcing strategies for raw materials
- Cost optimization initiatives and efficiency improvements
- Complex restoration of Lake Charles facility
- Construction of ACP production facilities in India and the US
- Shifting production of profitable resins to Duisburg plant
Supply Chain Management
Responsible Procurement
- Long-term agreements with suppliers
Climate-Related Risks & Opportunities
Physical Risks
- Hurricanes
Transition Risks
- Reduced demand for gasoline due to electric vehicle transition
- Regulations impacting GPC availability
Opportunities
- Development of energy-efficient products
- Increased demand for CPC and CTP due to aluminium production growth
Sustainable Products & Innovation
- NOVARES® Pure advanced resins
- LIONCOAT product (extends the life of lithium-ion batteries)
- Anhydrous carbon pellets (ACP)
Awards & Recognition
- EcoVadis Gold sustainability rating – Zelzate facility
- EcoVadis Silver sustainability rating – Castrop-Rauxel and Duisburg facilities
- ICSOBA Carbon Best Paper Award – Sustainable CPC Production at the Vizag Calciner
- President’s Award and Spirit of Southwest Louisiana Award from United Way of Southwest Louisiana
Reporting Period: 2021
Environmental Metrics
ESG Focus Areas
- Climate Change
- Resource Efficiency
- Waste Minimization
- Health and Safety
- Community Engagement
- Product Sustainability
- Diversity and Equal Rights
- Sustainable Infrastructure Development
- Energy Efficiency
- Circular Economy
Environmental Achievements
- Continued growth of solar power generation capacity
- Implementation of energy-efficiency projects and waste-heat recovery systems
- Use of heat generated in industrial processes to generate energy
- Wide use of flue-gas desulphurisation and continuous emission monitoring systems
- Leak detection and repair project
Social Achievements
- Expanded service to local communities through charitable foundations and employee-driven activities (free schools, hospitals, scholarships, volunteer work, donations)
- Rollout of Life-Saving Rules initiative to improve employee safety
- Promotion of healthy and active lifestyle via multiple activities and regular health check-ups
- Family-friendly working time models (Mobile Working Policies)
- Support for Pragnya Priya Foundation in India focusing on education and health for underserved communities
Governance Achievements
- Creation of organizational structure to actively promote sustainability
- Regular Sustainability Steering Committee and core team meetings
- Conduct of materiality assessment for Carbon and Advanced Materials segments
- Identification of eight environment-, social-, and product-related material topics
Climate Goals & Targets
Environmental Challenges
- Significant energy consumption and CO2 emissions
- Significant air emissions related to operations
- Negative impacts of some products and processes on SDGs
Mitigation Strategies
- Investing in steam and electricity co-generation and waste-heat recovery plants
- Producing solar electricity
- Utilizing energy from own processes
- Implementing energy-efficiency projects
- Continuous efforts to minimize air emissions and negative SDG impacts
Supply Chain Management
Climate-Related Risks & Opportunities
Reporting Standards
Frameworks Used: GRI
UN Sustainable Development Goals
- 3
- 6
- 7
- 8
- 9
- 11
- 12
- 13
- 4
Alignment based on WBCSD sector roadmaps for chemical and cement industries; focus on SDGs where the sector has the highest potential to minimize negative and maximize positive impacts.
Reporting Period: 2023
Environmental Metrics
Total Carbon Emissions:3.1 Mn MT CO2e/year
Scope 1 Emissions:0.53 Mn MT CO2e/year
Scope 2 Emissions:0.18 Mn MT CO2e/year
Renewable Energy Share:40% (Cement segment)
Total Energy Consumption:13,688 TJ/year
Water Consumption:6.86 Mn m3/year
Carbon Intensity:0.0023 TJ/metric ton of products produced
ESG Focus Areas
- Sustainability
- Safety
- Innovation
- Cost Optimization
- Capacity Utilization
- Supply Chain Security
- Renewable Energy
- Emissions Reduction
- Water Conservation
- Waste Management
- Employee Well-being
- Community Development
- Ethical Business Practices
- Corporate Governance
Environmental Achievements
- Avoided GHG emissions of 0.39 Mn metric tonnes of CO2 equivalent (based on electricity and steam generation from waste heat recovery systems)
- Generated 0.98 Mn MWh of power from waste heat recovery
- Generated 0.03 Mn MWh of solar power
- Utilized over 40% green power (solar and waste heat recovery) in Cement segment operations
- Reduced hazardous waste from truck unloading processes by 27.75 tonnes
- Implemented various emission reduction measures at multiple sites (e.g., low-NOx burners, dust-free bagging systems, de-NOx units)
Social Achievements
- Cumulative 50,058 hours of employee training
- Patients treated at Pragnya Priya Foundation hospital: 102,175
- Students educated at Pragnya Priya Foundation schools: 2,458
- Total Recordable Injury Rate (TRIR): 0.26 (Carbon & Advanced Materials segments)
- Trees planted: 87,308
- Implemented various initiatives for employee well-being and engagement
- Expanded dealer network for cement sales
- Introduced unpackaged cement to reduce plastic consumption
Governance Achievements
- Became a signatory of the UN Global Compact
- Implemented OSHA guidelines and GRI standards across Carbon & Advanced Materials segments (Cement segment in progress)
- Implemented robust risk management framework
- Refined the Code of Conduct and Ethics
- Strengthened whistle-blower policy
- Improved Board diversity
Climate Goals & Targets
Long-term Goals:
- Achieve net-zero emissions
Medium-term Goals:
- Expand presence in high-growth advanced materials markets
- Leverage proprietary technologies through strategic partnerships
- Increase capacity of Suryapet cement plant
Short-term Goals:
- Reduce water consumption
- Reduce energy consumption by 10% in the next three years
- Increase capacity utilization
Environmental Challenges
- Challenging economic conditions impacting demand for CPC and CTP
- Increased competition in CPC and CTP markets
- Fluctuations in exchange and interest rates
- Slowdown in customer confidence impacting Advanced Materials segment
- Increased competition from Asian products in Advanced Materials segment
- Restrictions on GPC imports into India impacting Carbon segment capacity utilization
- Geopolitical and climate-related supply chain disruptions
Mitigation Strategies
- Cost optimization initiatives (office consolidation, plant optimization, workforce streamlining)
- Focus on cost efficiency and operational excellence
- Expansion of raw material sources through R&D and logistical innovations
- Development and marketing of ISCC PLUS-certified products
- Strategic investments in renewable energy (solar power, waste heat recovery)
- Refining of processes to stay competitive
- Leveraging technical expertise to optimize customer product utilization
- Debt refinancing and reduction
- Prepayment of debt to reduce interest costs
- Anticipating price stabilization in the latter half of 2024
Supply Chain Management
Responsible Procurement
- Supplier Code of Conduct (USA)
- Annual performance assessment of selected suppliers (Germany)
- Implementation of environmental and energy management systems by suppliers
Climate-Related Risks & Opportunities
Transition Risks
- Decarbonization policies
Opportunities
- Development of energy-efficient products
- Renewable energy investments
Reporting Standards
Frameworks Used: GRI, UN Global Compact
Certifications: ISO 45001 (Cement and some European sites), ISCC PLUS (Duisburg site)
Sustainable Products & Innovation
- NOVARES® Eco product line
- Anhydrous Carbon Pellets (ACP)
Awards & Recognition
- EcoVadis gold medals (Belgium, Germany, Canada)
- EcoVadis silver medal (USA)
- President’s Award for Excellence in Safety (multiple facilities)
- Various Mines Safety and Sustainability awards (India)