Climate Change Data

Rain Industries Limited

Climate Impact & Sustainability Data (2019, 2020, 2021, 2023)

Reporting Period: 2019

Environmental Metrics

Total Carbon Emissions:513,000 tonnes CO2e (estimate)

ESG Focus Areas

  • Safety
  • Environmental Stewardship
  • Social Responsibility
  • Governance

Environmental Achievements

  • Saved 513 kilo tonnes CO2 Emissions (Management estimate)
  • Reduced SO2 emissions by up to 98% through FGD plants
  • Generated ~175 MW of clean electricity and steam through waste heat recovery

Social Achievements

  • Launched Quest for Zero initiative to become an incident-free organization, achieving a TRIR of 0.29 (the safest year in company history)
  • CSR and related expenditure of ₹197 million
  • Supported scientific endeavors through the RÜTGERS Foundation in Europe and improved lives in underprivileged communities through the Pragnya Priya Foundation in India

Governance Achievements

  • Implemented rigorous cost-optimization and management programs
  • Established a robust risk management infrastructure focusing on strategic, legal, financial, operational, and environmental risks
  • Gold CSR rating for Rain Carbon bvba (Zelzate) and Silver ratings for RÜTGERS Germany GmbH (Castrop-Rauxel, Duisburg)

Climate Goals & Targets

Long-term Goals:
  • Becoming a zero-incidents organization
Short-term Goals:
  • Commissioning of new vertical-shaft calciner in India (delayed due to COVID-19)
  • Begin commercial operation of new hydrogenated hydrocarbon resins (HHCR) plant in Germany

Environmental Challenges

  • Continued softness in the Chinese economy
  • Reduced automotive sales impacting demand for raw materials
  • Disruption to calcination business due to India’s restrictions on petroleum coke imports
  • Coronavirus (COVID-19) pandemic causing significant economic and social disruption
  • Oil price volatility
  • Sluggish automotive industry worldwide
  • Falling demand for steel impacting graphite and refractory markets
  • Weakness in pricing of larger-volume products due to a tepid liquid-fuels market
  • Low capacity utilization, weak prices, and increasing input costs in the Indian cement industry
  • Lack of available sand and uncertainty regarding capital in Andhra Pradesh impacting cement demand
Mitigation Strategies
  • Worked through high-cost inventory of green petroleum coke (GPC)
  • Developed anhydrous carbon pellets (ACP) as an alternative raw material for calcination
  • Implemented state-of-the-art liquid ammonia FGD system to virtually eliminate SO2 emissions from new vertical-shaft calciner
  • Designated as ‘essential businesses’ in Europe and North America, allowing continued plant operation during lockdowns
  • Actively managing fluctuating global supply and demand for raw materials and finished products
  • Leveraging strategic logistical infrastructure advantages
  • Implementing rigorous cost-optimisation and management programmes
  • Transitioning profitable products from the closed Uithoorn facility to the Duisburg facility
  • Implementing additional improvements to safety management systems
  • Introducing new services (Garuda and FDDS) to improve cement accessibility

Supply Chain Management

Responsible Procurement
  • Criteria for selection of suppliers/vendors include resource efficiency, product quality, life cycle, environment impact, etc.

Climate-Related Risks & Opportunities

Opportunities
  • Development of energy-efficient products
  • Growing demand for lithium-ion batteries

Sustainable Products & Innovation

  • Anhydrous carbon pellets (ACP)
  • NOVARES® pure resins
  • CARBORES® binder
  • PETRORES® specialty coatings
  • ULTRASEAL sealer

Awards & Recognition

  • Louisiana Chemical Association’s Safety Award
  • President’s Award for employee giving (United Way)
  • Spirit of Southwest Louisiana Award (United Way)
  • EcoVadis Gold CSR Rating (Zelzate)
  • EcoVadis Silver CSR Ratings (Castrop-Rauxel, Duisburg)

Reporting Period: 2020

Environmental Metrics

Total Carbon Emissions:1.4 Mn tonnes of CO2 equivalent (direct) + 30,000 tonnes of CO2 equivalent (indirect)
Renewable Energy Share:2 MW solar-generated electricity at Kurnool and Suryapet cement plants + ~116 MW waste-heat recovery power generation capacity
Total Energy Consumption:~950,000 MWh (saved through WHR)

ESG Focus Areas

  • Environmental
  • Social
  • Governance

Environmental Achievements

  • Reduced GHG emissions by ~476,000 tonnes of CO2 equivalent through waste-heat recovery
  • Planted ~60,000 trees
  • Commissioned WHR power plant in Suryapet, Telangana, providing ~4.1 MW gross power generation per hour
  • Commissioned 1 MW solar plant at each of its two cement plants
  • Improved SO2 scrubbing efficiency by ~14% at Chalmette, Lake Charles and Norco calciners by switching to high-performance lime
  • New vertical-shaft calciner in India equipped with state-of-the-art ammonia scrubbing system

Social Achievements

  • Pragnya Priya Foundation supported ~2,100 students and 68,000 patients in 2020
  • US$ 1.7 million donated to local charities in North America
  • RÜTGERS Foundation supported more than 400 projects and reached more than 13,000 young people in Europe
  • Production of disinfecting agents to safeguard local communities during the pandemic
  • ~25% of non-operational employees worked from home during the pandemic

Governance Achievements

  • Completed the safest year in company history with a TRIR of <0.14
  • Implemented a sustainability organizational structure
  • Undertook lifecycle assessments (LCA) based on standardized industry data following globally accepted assessment procedures (ISO 14067)

Climate Goals & Targets

Long-term Goals:
  • Net zero emissions
Medium-term Goals:
  • Achieve further reduction in GHG emissions
  • Increase renewable energy share
Short-term Goals:
  • Completion of vertical-shaft calciner in India
  • Ramp up commercial production of NOVARES® Pure advanced resins

Environmental Challenges

  • COVID-19 pandemic impacting demand for products
  • Hurricane Laura causing damage to Lake Charles facility
  • Reduced demand for products due to global economic slowdown
  • Crash in petroleum prices requiring inventory write-downs
  • Supply chain disruptions due to the pandemic
  • Reduced availability of high-quality anode-grade GPC
Mitigation Strategies
  • Plants designated as ‘essential businesses’ during the pandemic
  • Implemented aggressive hygiene and risk-reduction protocols
  • Developed alternative sourcing strategies for raw materials
  • Cost optimization initiatives and efficiency improvements
  • Complex restoration of Lake Charles facility
  • Construction of ACP production facilities in India and the US
  • Shifting production of profitable resins to Duisburg plant

Supply Chain Management

Responsible Procurement
  • Long-term agreements with suppliers

Climate-Related Risks & Opportunities

Physical Risks
  • Hurricanes
Transition Risks
  • Reduced demand for gasoline due to electric vehicle transition
  • Regulations impacting GPC availability
Opportunities
  • Development of energy-efficient products
  • Increased demand for CPC and CTP due to aluminium production growth

Sustainable Products & Innovation

  • NOVARES® Pure advanced resins
  • LIONCOAT product (extends the life of lithium-ion batteries)
  • Anhydrous carbon pellets (ACP)

Awards & Recognition

  • EcoVadis Gold sustainability rating – Zelzate facility
  • EcoVadis Silver sustainability rating – Castrop-Rauxel and Duisburg facilities
  • ICSOBA Carbon Best Paper Award – Sustainable CPC Production at the Vizag Calciner
  • President’s Award and Spirit of Southwest Louisiana Award from United Way of Southwest Louisiana

Reporting Period: 2021

Environmental Metrics

ESG Focus Areas

  • Climate Change
  • Resource Efficiency
  • Waste Minimization
  • Health and Safety
  • Community Engagement
  • Product Sustainability
  • Diversity and Equal Rights
  • Sustainable Infrastructure Development
  • Energy Efficiency
  • Circular Economy

Environmental Achievements

  • Continued growth of solar power generation capacity
  • Implementation of energy-efficiency projects and waste-heat recovery systems
  • Use of heat generated in industrial processes to generate energy
  • Wide use of flue-gas desulphurisation and continuous emission monitoring systems
  • Leak detection and repair project

Social Achievements

  • Expanded service to local communities through charitable foundations and employee-driven activities (free schools, hospitals, scholarships, volunteer work, donations)
  • Rollout of Life-Saving Rules initiative to improve employee safety
  • Promotion of healthy and active lifestyle via multiple activities and regular health check-ups
  • Family-friendly working time models (Mobile Working Policies)
  • Support for Pragnya Priya Foundation in India focusing on education and health for underserved communities

Governance Achievements

  • Creation of organizational structure to actively promote sustainability
  • Regular Sustainability Steering Committee and core team meetings
  • Conduct of materiality assessment for Carbon and Advanced Materials segments
  • Identification of eight environment-, social-, and product-related material topics

Climate Goals & Targets

Environmental Challenges

  • Significant energy consumption and CO2 emissions
  • Significant air emissions related to operations
  • Negative impacts of some products and processes on SDGs
Mitigation Strategies
  • Investing in steam and electricity co-generation and waste-heat recovery plants
  • Producing solar electricity
  • Utilizing energy from own processes
  • Implementing energy-efficiency projects
  • Continuous efforts to minimize air emissions and negative SDG impacts

Supply Chain Management

Climate-Related Risks & Opportunities

Reporting Standards

Frameworks Used: GRI

UN Sustainable Development Goals

  • 3
  • 6
  • 7
  • 8
  • 9
  • 11
  • 12
  • 13
  • 4

Alignment based on WBCSD sector roadmaps for chemical and cement industries; focus on SDGs where the sector has the highest potential to minimize negative and maximize positive impacts.

Reporting Period: 2023

Environmental Metrics

Total Carbon Emissions:3.1 Mn MT CO2e/year
Scope 1 Emissions:0.53 Mn MT CO2e/year
Scope 2 Emissions:0.18 Mn MT CO2e/year
Renewable Energy Share:40% (Cement segment)
Total Energy Consumption:13,688 TJ/year
Water Consumption:6.86 Mn m3/year
Carbon Intensity:0.0023 TJ/metric ton of products produced

ESG Focus Areas

  • Sustainability
  • Safety
  • Innovation
  • Cost Optimization
  • Capacity Utilization
  • Supply Chain Security
  • Renewable Energy
  • Emissions Reduction
  • Water Conservation
  • Waste Management
  • Employee Well-being
  • Community Development
  • Ethical Business Practices
  • Corporate Governance

Environmental Achievements

  • Avoided GHG emissions of 0.39 Mn metric tonnes of CO2 equivalent (based on electricity and steam generation from waste heat recovery systems)
  • Generated 0.98 Mn MWh of power from waste heat recovery
  • Generated 0.03 Mn MWh of solar power
  • Utilized over 40% green power (solar and waste heat recovery) in Cement segment operations
  • Reduced hazardous waste from truck unloading processes by 27.75 tonnes
  • Implemented various emission reduction measures at multiple sites (e.g., low-NOx burners, dust-free bagging systems, de-NOx units)

Social Achievements

  • Cumulative 50,058 hours of employee training
  • Patients treated at Pragnya Priya Foundation hospital: 102,175
  • Students educated at Pragnya Priya Foundation schools: 2,458
  • Total Recordable Injury Rate (TRIR): 0.26 (Carbon & Advanced Materials segments)
  • Trees planted: 87,308
  • Implemented various initiatives for employee well-being and engagement
  • Expanded dealer network for cement sales
  • Introduced unpackaged cement to reduce plastic consumption

Governance Achievements

  • Became a signatory of the UN Global Compact
  • Implemented OSHA guidelines and GRI standards across Carbon & Advanced Materials segments (Cement segment in progress)
  • Implemented robust risk management framework
  • Refined the Code of Conduct and Ethics
  • Strengthened whistle-blower policy
  • Improved Board diversity

Climate Goals & Targets

Long-term Goals:
  • Achieve net-zero emissions
Medium-term Goals:
  • Expand presence in high-growth advanced materials markets
  • Leverage proprietary technologies through strategic partnerships
  • Increase capacity of Suryapet cement plant
Short-term Goals:
  • Reduce water consumption
  • Reduce energy consumption by 10% in the next three years
  • Increase capacity utilization

Environmental Challenges

  • Challenging economic conditions impacting demand for CPC and CTP
  • Increased competition in CPC and CTP markets
  • Fluctuations in exchange and interest rates
  • Slowdown in customer confidence impacting Advanced Materials segment
  • Increased competition from Asian products in Advanced Materials segment
  • Restrictions on GPC imports into India impacting Carbon segment capacity utilization
  • Geopolitical and climate-related supply chain disruptions
Mitigation Strategies
  • Cost optimization initiatives (office consolidation, plant optimization, workforce streamlining)
  • Focus on cost efficiency and operational excellence
  • Expansion of raw material sources through R&D and logistical innovations
  • Development and marketing of ISCC PLUS-certified products
  • Strategic investments in renewable energy (solar power, waste heat recovery)
  • Refining of processes to stay competitive
  • Leveraging technical expertise to optimize customer product utilization
  • Debt refinancing and reduction
  • Prepayment of debt to reduce interest costs
  • Anticipating price stabilization in the latter half of 2024

Supply Chain Management

Responsible Procurement
  • Supplier Code of Conduct (USA)
  • Annual performance assessment of selected suppliers (Germany)
  • Implementation of environmental and energy management systems by suppliers

Climate-Related Risks & Opportunities

Transition Risks
  • Decarbonization policies
Opportunities
  • Development of energy-efficient products
  • Renewable energy investments

Reporting Standards

Frameworks Used: GRI, UN Global Compact

Certifications: ISO 45001 (Cement and some European sites), ISCC PLUS (Duisburg site)

Sustainable Products & Innovation

  • NOVARES® Eco product line
  • Anhydrous Carbon Pellets (ACP)

Awards & Recognition

  • EcoVadis gold medals (Belgium, Germany, Canada)
  • EcoVadis silver medal (USA)
  • President’s Award for Excellence in Safety (multiple facilities)
  • Various Mines Safety and Sustainability awards (India)