Solberg Manufacturing
Climate Impact & Sustainability Data (2011, 2015, 2016, 2017, 2021)
Reporting Period: 2011
Environmental Metrics
Total Energy Consumption:2015 MWh/year (electricity)
ESG Focus Areas
- Environmental
- Social
- Governance
- Philanthropy
Environmental Achievements
- Reduced energy intensity by 20% since 2010, exceeding the 8-year goal.
- Decreased monthly electricity consumption from 2050 MWh in 2010 to 2015 MWh in 2011.
- 7% reduction in energy usage for building heating compared to 2008.
- Switched from corrugated boxes to recycled chipboard boxes, reducing material use and optimizing packaging.
- Optimized packaging techniques resulting in a 30% savings on freight costs.
- Implemented a CSR Purchasing Guideline to prioritize environmentally safe products and services from CSR-minded suppliers.
- Increased "Made in the U.S.A." purchases to reduce transportation carbon footprint.
- Created a parking lot using over 153,000 recycled green glass bottles and warm mix asphalt.
- Planted a native Illinois prairie garden.
- Prevented the removal of trees on company property by negotiating with the Illinois Department of Transportation.
Social Achievements
- Distributed a mandatory Safety Standards document to all employees.
- Installed custom-made silencers to reduce noise levels on the manufacturing floor.
- Purchased a new pad printer with an enclosed paint cup to eliminate noxious odors.
- Added indoor plants to improve air quality.
- Continued to offer annual employee health screenings.
Governance Achievements
- Became a Certified B Corporation, the first manufacturer in Illinois to do so.
- Established a CSR Purchasing Guideline.
- Established an Annual Charitable Donations Guideline.
Climate Goals & Targets
Medium-term Goals:
- Achieve LEED certification for buildings.
Short-term Goals:
- Continue reducing energy intensity by 2.5% annually to reach a 25% reduction by 2018.
- Increase employee participation in health screenings.
- Investigate the correlation between outside air temperature and oven performance to reinstate the natural air pressure equalizer.
Environmental Challenges
- Rising prices and cost structures.
- Higher than expected waste-to-landfill rate (though attributed to increased sales).
- Lower than anticipated participation in annual employee health screenings.
- Temporary discontinuation of a natural air pressure equalizer (to be investigated in 2012).
Mitigation Strategies
- Maximizing efficiency in purchasing, manufacturing processes, and waste elimination.
- Discovering new ways to properly dispose of waste (scrap metal, scrap wood).
- Planning increased efforts for employee health and wellness in 2012, extending the service to temporary employees.
- Investigating the correlation between outside air temperature and oven performance in 2012 to reinstate the natural air pressure equalizer.
Supply Chain Management
Responsible Procurement
- CSR Purchasing Guideline
Climate-Related Risks & Opportunities
Sustainable Products & Innovation
- Crankcase ventilation systems
- New product lines for steel industry emissions reduction
Awards & Recognition
- Itasca Green Award
- Governor's Sustainability Award
- GOOD Company Project (nominated)
Reporting Period: 2015
Environmental Metrics
Renewable Energy Share:22% (1151 building)
ESG Focus Areas
- Governance
- Workers
- Customers
- Environment
- Community
Environmental Achievements
- Maintained near 90% diversion of waste from landfills
- Recaptured $4,693 across seven tracked categories through reuse
- Reduced per-capita freight cost by 2% for containers sent to SMI Belgium
- Saved over $17K due to lower natural gas prices
- Offset electricity usage in 1151 building by roughly 22% through solar energy, saving 28% on electric bill
- Achieved 74% ROI on solar investment
Social Achievements
- Increased headcount by four production workers
- Provided full-time employees with benefits including 80% health care premium coverage and 50% 401k match
- Allowed flextime for eligible employees
- Achieved zero days lost to incidents due to improved safety measures and training
- Implemented wellness initiatives including a fitness club program and exercise room
- Donated over $300,000 (1% of pre-tax sales) to charity
Governance Achievements
- Improved operations, reducing process times and environmental impact, saving $41,163 in transportation costs
- Redesigned and relocated workspaces, streamlining workflow and reducing order fulfillment time
- Increased on-time delivery performance to 98%+
Climate Goals & Targets
Long-term Goals:
- Achieve 25% reduction in energy intensity over ten years
Medium-term Goals:
- Reduce energy intensity
- Review possible expansion of solar energy at 1025 facility
Short-term Goals:
- Improve compensation on the production floor to living wage
- Increase volunteerism for community service
Environmental Challenges
- Maintaining full adherence to social and environmental policies with fluctuating business volumes and temporary workers
- Lack of a Board of Directors
- Resistance to new safety protocols from long-term employees
- Difficulties in recycling certain types of scrap materials
- Increased packaging damage due to higher shipment volume
- Increased electricity consumption despite energy reduction efforts
- Inability to host annual blood drive and other philanthropic events due to time constraints
Mitigation Strategies
- Focus on continuously giving more people a voice, improving self-directed teams, and building a culture of helpfulness
- Creating a new Board of Directors with at least one independent member
- Refining safety protocols based on employee feedback
- Seeking recycling vendors for special materials
- Reviewing packaging and shipping practices with providers
- Investigating new technologies to improve energy usage and eliminate unnecessary production steps
- Revisiting events in 2016
Supply Chain Management
Supplier Audits: 7 key suppliers audited
Responsible Procurement
- Collaborative audits with suppliers focusing on environmental and social topics
Climate-Related Risks & Opportunities
Reporting Standards
Frameworks Used: B Corp
Certifications: B Corp (May 2011)
Sustainable Products & Innovation
- Oil mist capturing products reducing emissions
Awards & Recognition
- Highlighted in Environmental Leader’s “2015 Insider Knowledge”, Kudos from La Repubblica
Reporting Period: 2016
Environmental Metrics
Total Energy Consumption:109,494 $/year
ESG Focus Areas
- People
- Planet
- Product
- Property
- Power
- Prosperity
- Philanthropy
Environmental Achievements
- Offset 100% of carbon emissions in the U.S. by supporting wind energy and methane production at a landfill in Nebraska.
- Installed a new electric injection molder with a 60% projected reduction in energy consumption.
- Purchased opportunity chargers for forklifts, resulting in a 47% gain in charging efficiency.
- Leveraged solar power savings in building 1151.
- Reduced greenhouse gases.
- Installed VFDs to reduce electricity consumption and improve dust extraction unit lifespan.
- Recycled 814 lbs. of polyolefin.
- Diverted ~85% of waste from landfills.
Social Achievements
- Increased lowest wages to the living wage for all regular and temporary employees.
- Maintained Chicago’s minimum wage for new employees (approximately 27% higher than the national average).
- Achieved four consecutive years of zero days lost to incidents and reduced OSHA recordable incidents.
- Expanded professional development opportunities for 87 employees.
- Loaned $67,900 to full-time employees.
Governance Achievements
- Increased activity of the employee loan program.
- Held an internal tradeshow to improve inter-departmental communication and customer support.
- Installed gigantic Guiding Principle signs to remind employees of the company's foundation.
- Installed cranes to help with heavy-unit hazard prevention.
Climate Goals & Targets
Medium-term Goals:
- Reduce overall energy intensity by at least 25% to join the U.S. Department of Energy’s Better Buildings, Better Plants Challenge program.
Short-term Goals:
- Reduce noise level in welding and grinding departments to 80 decibels.
Environmental Challenges
- Temporary employee training.
- Safety incidents (days of restriction).
- Shipping damage complaints.
- Lack of industry data for B Corp customer initiatives.
- Increased energy requirements due to changing product mix and in-house production.
- Securing more donated time involvement from employees for community service.
Mitigation Strategies
- Ongoing efforts to improve temporary employee training and performance.
- Safety enhancements on manufacturing floors (taped walkways, blue lights on forklifts, etc.).
- Improved packaging and shipping procedures (goal of zero complaints).
- Focus on areas where products benefit health and safety.
- Major capital investments to offset energy intensity (new 635kW solar system).
- Allowing for volunteering during work hours.
Supply Chain Management
Climate-Related Risks & Opportunities
Reporting Standards
Frameworks Used: B Lab's B Impact Assessment
Certifications: B Corp (Certified Since July 2011)
Third-party Assurance: B Lab
Reporting Period: 2017
Environmental Metrics
Total Carbon Emissions:Not disclosed
Scope 1 Emissions:Not disclosed
Scope 2 Emissions:Not disclosed
Scope 3 Emissions:Not disclosed
Renewable Energy Share:Not disclosed
Total Energy Consumption:Not disclosed
Water Consumption:Not disclosed
Waste Generated:146,996 pounds
Carbon Intensity:Not disclosed
ESG Focus Areas
- Governance
- Workers
- Customers
- Environment
- Community
Environmental Achievements
- Installed a 1270-panel/635kW solar system, aiming for 25% reduction in energy intensity and 100% ROI within 4-5 years.
- Offset Scope 1 and Scope 2 emissions for the second consecutive year.
- Recycled ~85% of waste from landfills for the fifth consecutive year (146,996 pounds).
Social Achievements
- Achieved a record low of one OSHA recordable incident.
- Implemented a noise reduction program and provided free hearing screenings.
- Increased living wage to $12.56/hr for unskilled employees.
- Hosted first Manufacturing Day, inviting high school students to tour facilities.
- Co-sponsored a career day with Embarc for low-income high school students.
Governance Achievements
- Created a Leadership Board as a first step towards a board of directors.
- Participated in a B Corps Diversity and Inclusion program.
- Extended employee loan program (30 loans in 2017).
Climate Goals & Targets
Long-term Goals:
- Not disclosed
Medium-term Goals:
- Have new LEED-certified office fully functioning.
- Increase bike use between buildings.
- Determine viability of adding in-house trucking for local deliveries.
- Determine viability of adding solar and battery power plants in remaining buildings.
- Increase sales of environmentally beneficial products by 25%.
Short-term Goals:
- Reduce energy intensity by 25% (Better Buildings, Better Plants program).
Environmental Challenges
- Training for temporary workers.
- Maintaining worker safety and reducing days of restriction.
- Language barrier with Spanish-speaking workers.
- Lack of publicly accessible data to substantiate customer benefits.
- Securing more donated time involvement from employees for community activities.
Mitigation Strategies
- Revising Code of Conduct to include social/environmental responsibility actions.
- Updating work area signage and communications.
- Repurposing a manufacturing plant into a fabrication facility.
- Working with industry leaders to measure customer gains.
- Allowing volunteering during work hours and launching a new internal company program (SCIP).
Supply Chain Management
Supplier Audits: Not disclosed
Responsible Procurement
- Not disclosed
Climate-Related Risks & Opportunities
Physical Risks
- Not disclosed
Transition Risks
- Not disclosed
Opportunities
- Not disclosed
Reporting Standards
Frameworks Used: B Corp
Certifications: B Corp
Third-party Assurance: B Lab
UN Sustainable Development Goals
- Not disclosed
Not disclosed
Sustainable Products & Innovation
- Ultrahigh-efficiency air/oil separation units
- Dry pumping technologies
Awards & Recognition
- Not disclosed
Reporting Period: 2021
Environmental Metrics
ESG Focus Areas
- Environmental
- Social
- Governance
- Community
Environmental Achievements
- Offset 100% of gas usage through certified carbon credits
- Purchased wind RECs for all grid electric usage
- Purchased additional carbon credits for international container shipments
- 55% of philanthropy went to environmental causes
Social Achievements
- Maintained a USA employee base of 196 without job losses
- Increased base pay to maintain a Living Wage ($16.33)
- Implemented a single PTO bucket (sick/personal days)
- Continued ESL classes
- Offered free biometric screenings
- Established a Lifetime Achievement Award for 25+ years of service
Governance Achievements
- Maintained B Corp certification with a score of 105.4
- Implemented Tor’s One Takes internal announcements
- Loan assistance program issued 21 loans totaling $94,500
Climate Goals & Targets
Medium-term Goals:
- Improve product environmental impact points through B Corp assessment
Short-term Goals:
- Increase SCIP participation to 75%
Environmental Challenges
- Labor shortages and computer program issues
- Supply chain disruptions and price increases
- Difficulty finding and retaining manual labor
- Challenges in integrating new employees
- Loss of a long-term employee
- High emissions from shipping
- Need for more data on product environmental impact
- Delayed empty container returns for international shipments
- Underperforming solar panels
- Unfunctional 1MW battery for frequency regulation
- Low participation in Solberg Community Involvement Program (SCIP)
Mitigation Strategies
- Office personnel assisted in assembly
- Employees worked overtime
- Improved employee onboarding program
- Continued efforts to improve job training
- Continued efforts to improve company culture
- Voluntary offsetting of shipping emissions
- Seeking data from customers on product benefits
- Researching solutions for solar panel and battery issues
- Working to increase SCIP participation
Supply Chain Management
Responsible Procurement
- Working with suppliers to minimize VOCs
Climate-Related Risks & Opportunities
Reporting Standards
Frameworks Used: B Corp
Awards & Recognition
- Real Leaders Impact Award (48th out of 150)