Climate Change Data

Dalmia Bharat Sugar and Industries Limited

Climate Impact & Sustainability Data (2016-17, 2017-18, 2018-04 to 2020-03, 2020-04 to 2021-03)

Reporting Period: 2016-17

Environmental Metrics

Total Energy Consumption:102 MWh/year

ESG Focus Areas

  • Sustainability
  • Safety, Health, and Environment
  • Corporate Social Responsibility
  • Cane Management
  • Resource Efficiency
  • Counter-cyclical Growth

Environmental Achievements

  • Successfully implemented zero liquid discharge scheme at Kolhapur unit
  • Installed Falling Film Type juice evaporators in Maharashtra units, reducing steam consumption by 32.5%
  • Uttar Pradesh units reported lowest effluent generation with safe disposal
  • Expanded drip irrigation from 30 hectares to 150 hectares
  • 71% of 102 MW co-generation power exported, reducing carbon emissions
  • Bagasse-based co-generation reduced dependence on fossil fuels
  • Optimized waste management using bio-composting for press mud
  • Bio-composting facility in Jawaharpur produced ~30,000 MT organic manure

Social Achievements

  • Positive impact on more than 50,000 people through Dalmia Bharat Foundation
  • Soil and water conservation programs reached 3,700 beneficiaries
  • Energy conservation programs benefited 3,800 people and reduced CO2 emissions by 321 tons
  • Livelihood programs directly benefited 1,000 people
  • More than 700 members in 63 Self Help Groups fostered
  • 100 differently-abled people trained in cutting and tailoring
  • 85 women provided advanced training on Moonj Products, earning ₹50,000
  • Constructed 125 low-cost toilets under Swachh Bharat Abhiyan
  • Organized 18 special medical camps benefiting 2,500 people
  • Conducted 25 eye check-up camps benefiting 2,000 people
  • Immunized 7,500 children under Pulse Polio Campaign
  • Supported 5 anganwadis and schools
  • Installed 20 hand pumps benefiting 300 households
  • Promoted 808 kitchen gardens
  • Employee retention rate of 95%

Governance Achievements

  • ICRA upgraded long-term facilities rating to A+ and short-term to A1+
  • Implemented Occupational Health and Safety Management (OHSAS), Environment Management System (EMS), and Food, Safety and Quality (FSQ) certifications
  • Reduced long-term debt by ₹242 crore
  • Improved long-term debt-equity ratio from 1.46 to 0.73
  • Improved total debt to EBITDA from 4.58 to 3.20
  • Implemented a robust safety management system
  • Established a whistleblower policy and vigil mechanism

Climate Goals & Targets

Short-term Goals:
  • Maximize asset sweating
  • Selective investment in capital expenditure
  • Enhance operational efficiency
  • Improve recoveries

Environmental Challenges

  • Sub-optimal sugar consumption
  • Drought in Maharashtra affecting cane output and increasing competition
  • Depleting water table
  • Energy availability concerns in villages
  • High unemployment among youth
  • Poor basic infrastructure in neighboring villages
  • Price volatility of sugar, ethanol, and power
Mitigation Strategies
  • Product diversification (21% revenue from non-sugar operations)
  • Geographic diversification (operations in Uttar Pradesh and Maharashtra)
  • Timely cane payments and strong farmer relationships
  • Investment in water conservation structures (village ponds)
  • Promotion of fuel-efficient cook stoves and solar home lighting
  • Skill development programs
  • Construction of community infrastructure
  • Forward contracts, hedging, and long-term power purchase agreements
  • Focus on superior sugar quality and high efficiency

Supply Chain Management

Climate-Related Risks & Opportunities

Awards & Recognition

  • Second prize in National Energy Conservation Awards – 2016 (Nigohi unit)

Reporting Period: 2017-18

Environmental Metrics

Renewable Energy Share:95% (direct energy from captive power generation)
Total Energy Consumption:52.80 crore units
Waste Generated:40,000 metric tons (organic manure)

ESG Focus Areas

  • Health, safety, and environment
  • Corporate Social Responsibility
  • Water conservation
  • Energy conservation
  • Waste management
  • Employee engagement
  • Sustainable livelihoods

Environmental Achievements

  • Reduced dependence on fossil fuels through green power generation from bagasse
  • 34.92 Cr units of power generated and exported to state electricity grids
  • Kolhapur unit achieved zero-liquid discharge
  • Expanded drip irrigation from 16 to 107 hectares, reducing water consumption by 80%
  • Manufactured 40,000 metric tonnes of organic manure per annum from press mud
  • Planted thousands of saplings to create carbon sinks

Social Achievements

  • Employee retention rate of 96%
  • CSR initiatives in soil and water conservation, energy conservation, local youth skilling, and social development
  • Spent Rs. 1.98 crore on CSR activities
  • Skill development programs benefiting 1,000 households
  • Dairy development project increasing income of 5,000 beneficiaries
  • Improved ratoon management in Uttar Pradesh, increasing farmer income

Governance Achievements

  • Credit rating upgraded from A+ to AA-
  • Robust safety management system implemented
  • Implemented a superior appraisal system for employee reward and recognition
  • Established a whistleblower policy and vigil mechanism

Climate Goals & Targets

Environmental Challenges

  • Record sugar production leading to weakened sugar prices and lower profits
  • Increased cane arrears
  • Shortage of skilled labor in Maharashtra during harvest season
  • Sectoral volatility due to fluctuating sugar prices and raw material costs
Mitigation Strategies
  • Cost moderation and efficiency improvements
  • Increased sugar recovery by 25 bps
  • Investment in downstream byproduct processing (ethanol and cogeneration)
  • Focus on cane management to maximize output
  • Installation of mechanized harvesters in Maharashtra
  • Government initiatives to provide subsidized loans for ethanol capacity and buffer stock of sugar

Supply Chain Management

Responsible Procurement
  • Subsidized seeds and fertilizers for farmers
  • Kisan seva kendras for distribution of farm inputs

Climate-Related Risks & Opportunities

Opportunities
  • Development of energy-efficient products and processes

Reporting Period: 2018-04 to 2020-03

Environmental Metrics

Renewable Energy Share:29% of total energy use (FY20)

ESG Focus Areas

  • Empowering people
  • Sustainable farming practices
  • Responsible growth & Business ethics
  • Responsible consumption

Environmental Achievements

  • Water intensity decreased by 28% over last 4 years
  • Energy intensity decreased by 15%
  • Emissions intensity decreased by 10%
  • Achieved Zero Liquid Discharge (ZLD) across its plants

Social Achievements

  • CSR Expenditure increased by 767%
  • Lost Time injuries reduced to 0
  • Attrition rate in FY’20 7%
  • Number of permanent employees increased by 4%

Governance Achievements

  • No cases of corruption in FY’19. In FY’20, there were 7 incidents where employees were disciplined for corruption.

Climate Goals & Targets

Environmental Challenges

  • Cyclic nature of sugar business, risk of fluctuations in price and availability of sugarcane, raw sugar and energy prices
  • Frequent changes in government policies
  • Inadequate availability of raw materials
  • Monsoon vagaries can impact cane growth
  • Dependence on sugar cane seed variety ‘CO-0238’
Mitigation Strategies
  • Integrated business model
  • Forward contracts, hedging on exchanges
  • Development of new cane varieties which consume less water
  • Trench planting and other methods for water conservation
  • Improving farmers’ financial liquidity, providing training to enhance yield
  • De-risking our business by producing quality products, having a strong marketing network, improving process efficiencies, better cane management system and increasing distillery production
  • R&D efforts to identify additional cane varieties
  • Benchmarking exercise

Supply Chain Management

Responsible Procurement
  • Local procurement (85% in FY19-20)

Climate-Related Risks & Opportunities

Physical Risks
  • Monsoon vagaries
Transition Risks
  • Changes in government policies
Opportunities
  • Production and supply of ethanol

Reporting Standards

Frameworks Used: GRI, SASB

Certifications: ISO 14001 (most manufacturing units), Bonsucro (Kolhapur unit)

Awards & Recognition

  • 21st National Energy Award for Excellence in Energy Management by CII (2020)
  • CII-ITC Sustainability Awards (2019)
  • Life Time Achievement Award by the Sugar Technologists’ Association of India (STAI)
  • CII Sugartech Award (2019)
  • Best Overall Performance Sugar Mill Award (Nigohi Unit)
  • ICC SOCIAL IMPACT AWARDS (2019)
  • ET2 GOOD 4 GOOD (2017)
  • IICA - NGOBOX Good Practice Recognition Awards (2015)

Reporting Period: 2020-04 to 2021-03

Environmental Metrics

Total Carbon Emissions:168,435 tCO2e/year (Scope 1) + 2,397 tCO2e/year (Scope 2)
Scope 1 Emissions:168,435 tCO2e/year
Scope 2 Emissions:2,397 tCO2e/year
Renewable Energy Share:100% (co-generation)
Total Energy Consumption:135,196,97 GJ/year
Water Consumption:13,15,205 m³/year
Waste Generated:18,229 MT/year (Non-hazardous) + 11 MT/year (Hazardous)
Carbon Intensity:0.032 tCO2e/MT (FY21)

ESG Focus Areas

  • Empowering People
  • Responsible Consumption
  • Responsible Growth and Business Ethics
  • Sustainable Business Practices

Environmental Achievements

  • Achieved Zero Liquid Discharge (ZLD) at all plants
  • Increased sugar recovery to 12% in Uttar Pradesh and 13% in Maharashtra due to superior cane variety and cane management system
  • Utilized bagasse in co-generation facilities to generate green power (119 MW installed capacity), exporting 60% to distribution companies
  • Reduced energy intensity from 2.47 GJ/MT to 2.36 GJ/MT

Social Achievements

  • Launched DIKSHa skill training program, benefiting 2018 families with an average income increase of INR 60,000 per year
  • Implemented various livelihood projects (DIKSHa, Self-help groups, Moonj craft, Dairy development project)
  • Implemented water conservation initiatives, saving 2.56 Lakh m³ of water and benefiting over 2,010 people
  • Zero fatalities in FY21

Governance Achievements

  • Established a robust governance framework with clearly defined roles for board-level committees
  • Zero incidents of non-compliance and corruption in FY21

Climate Goals & Targets

Environmental Challenges

  • Cyclic nature of the sugar business and fluctuations in sugarcane, raw sugar, and energy prices
  • Frequent changes in government policies
  • Inadequate availability of raw materials
  • Monsoon vagaries impacting cane growth
  • Dependence on sugarcane seed variety ‘CO-0238’
Mitigation Strategies
  • Integrated business model
  • Forward contracts and hedging
  • Focus on de-risking through quality products, strong marketing, improved efficiencies, better cane management, and increased distillery production
  • Development of new cane varieties that consume less water
  • Research and development efforts to identify different cane varieties
  • Benchmarking exercises

Supply Chain Management

Responsible Procurement
  • Timely payment to cane farmers
  • Local procurement (83% in FY21)

Climate-Related Risks & Opportunities

Reporting Standards

Frameworks Used: GRI Standards

Certifications: BONSUCRO (Kolhapur unit)

UN Sustainable Development Goals

  • Goal 7 (Affordable and Clean Energy)
  • Goal 13 (Climate Action)
  • Goal 8 (Decent Work and Economic Growth)

Livelihood projects, water conservation initiatives, renewable energy solutions

Awards & Recognition

  • Top honor at 24th IWPA General Meeting (DBSIL Wind Farm)
  • Award for significant achievement in corporate social responsibility
  • Top honor for helping government in eradication of Tuberculosis (DBSIL Nigohi Sugar Unit)