Dalmia Bharat Sugar and Industries Limited
Climate Impact & Sustainability Data (2016-17, 2017-18, 2018-04 to 2020-03, 2020-04 to 2021-03)
Reporting Period: 2016-17
Environmental Metrics
Total Energy Consumption:102 MWh/year
ESG Focus Areas
- Sustainability
- Safety, Health, and Environment
- Corporate Social Responsibility
- Cane Management
- Resource Efficiency
- Counter-cyclical Growth
Environmental Achievements
- Successfully implemented zero liquid discharge scheme at Kolhapur unit
- Installed Falling Film Type juice evaporators in Maharashtra units, reducing steam consumption by 32.5%
- Uttar Pradesh units reported lowest effluent generation with safe disposal
- Expanded drip irrigation from 30 hectares to 150 hectares
- 71% of 102 MW co-generation power exported, reducing carbon emissions
- Bagasse-based co-generation reduced dependence on fossil fuels
- Optimized waste management using bio-composting for press mud
- Bio-composting facility in Jawaharpur produced ~30,000 MT organic manure
Social Achievements
- Positive impact on more than 50,000 people through Dalmia Bharat Foundation
- Soil and water conservation programs reached 3,700 beneficiaries
- Energy conservation programs benefited 3,800 people and reduced CO2 emissions by 321 tons
- Livelihood programs directly benefited 1,000 people
- More than 700 members in 63 Self Help Groups fostered
- 100 differently-abled people trained in cutting and tailoring
- 85 women provided advanced training on Moonj Products, earning ₹50,000
- Constructed 125 low-cost toilets under Swachh Bharat Abhiyan
- Organized 18 special medical camps benefiting 2,500 people
- Conducted 25 eye check-up camps benefiting 2,000 people
- Immunized 7,500 children under Pulse Polio Campaign
- Supported 5 anganwadis and schools
- Installed 20 hand pumps benefiting 300 households
- Promoted 808 kitchen gardens
- Employee retention rate of 95%
Governance Achievements
- ICRA upgraded long-term facilities rating to A+ and short-term to A1+
- Implemented Occupational Health and Safety Management (OHSAS), Environment Management System (EMS), and Food, Safety and Quality (FSQ) certifications
- Reduced long-term debt by ₹242 crore
- Improved long-term debt-equity ratio from 1.46 to 0.73
- Improved total debt to EBITDA from 4.58 to 3.20
- Implemented a robust safety management system
- Established a whistleblower policy and vigil mechanism
Climate Goals & Targets
Short-term Goals:
- Maximize asset sweating
- Selective investment in capital expenditure
- Enhance operational efficiency
- Improve recoveries
Environmental Challenges
- Sub-optimal sugar consumption
- Drought in Maharashtra affecting cane output and increasing competition
- Depleting water table
- Energy availability concerns in villages
- High unemployment among youth
- Poor basic infrastructure in neighboring villages
- Price volatility of sugar, ethanol, and power
Mitigation Strategies
- Product diversification (21% revenue from non-sugar operations)
- Geographic diversification (operations in Uttar Pradesh and Maharashtra)
- Timely cane payments and strong farmer relationships
- Investment in water conservation structures (village ponds)
- Promotion of fuel-efficient cook stoves and solar home lighting
- Skill development programs
- Construction of community infrastructure
- Forward contracts, hedging, and long-term power purchase agreements
- Focus on superior sugar quality and high efficiency
Supply Chain Management
Climate-Related Risks & Opportunities
Awards & Recognition
- Second prize in National Energy Conservation Awards – 2016 (Nigohi unit)
Reporting Period: 2017-18
Environmental Metrics
Renewable Energy Share:95% (direct energy from captive power generation)
Total Energy Consumption:52.80 crore units
Waste Generated:40,000 metric tons (organic manure)
ESG Focus Areas
- Health, safety, and environment
- Corporate Social Responsibility
- Water conservation
- Energy conservation
- Waste management
- Employee engagement
- Sustainable livelihoods
Environmental Achievements
- Reduced dependence on fossil fuels through green power generation from bagasse
- 34.92 Cr units of power generated and exported to state electricity grids
- Kolhapur unit achieved zero-liquid discharge
- Expanded drip irrigation from 16 to 107 hectares, reducing water consumption by 80%
- Manufactured 40,000 metric tonnes of organic manure per annum from press mud
- Planted thousands of saplings to create carbon sinks
Social Achievements
- Employee retention rate of 96%
- CSR initiatives in soil and water conservation, energy conservation, local youth skilling, and social development
- Spent Rs. 1.98 crore on CSR activities
- Skill development programs benefiting 1,000 households
- Dairy development project increasing income of 5,000 beneficiaries
- Improved ratoon management in Uttar Pradesh, increasing farmer income
Governance Achievements
- Credit rating upgraded from A+ to AA-
- Robust safety management system implemented
- Implemented a superior appraisal system for employee reward and recognition
- Established a whistleblower policy and vigil mechanism
Climate Goals & Targets
Environmental Challenges
- Record sugar production leading to weakened sugar prices and lower profits
- Increased cane arrears
- Shortage of skilled labor in Maharashtra during harvest season
- Sectoral volatility due to fluctuating sugar prices and raw material costs
Mitigation Strategies
- Cost moderation and efficiency improvements
- Increased sugar recovery by 25 bps
- Investment in downstream byproduct processing (ethanol and cogeneration)
- Focus on cane management to maximize output
- Installation of mechanized harvesters in Maharashtra
- Government initiatives to provide subsidized loans for ethanol capacity and buffer stock of sugar
Supply Chain Management
Responsible Procurement
- Subsidized seeds and fertilizers for farmers
- Kisan seva kendras for distribution of farm inputs
Climate-Related Risks & Opportunities
Opportunities
- Development of energy-efficient products and processes
Reporting Period: 2018-04 to 2020-03
Environmental Metrics
Renewable Energy Share:29% of total energy use (FY20)
ESG Focus Areas
- Empowering people
- Sustainable farming practices
- Responsible growth & Business ethics
- Responsible consumption
Environmental Achievements
- Water intensity decreased by 28% over last 4 years
- Energy intensity decreased by 15%
- Emissions intensity decreased by 10%
- Achieved Zero Liquid Discharge (ZLD) across its plants
Social Achievements
- CSR Expenditure increased by 767%
- Lost Time injuries reduced to 0
- Attrition rate in FY’20 7%
- Number of permanent employees increased by 4%
Governance Achievements
- No cases of corruption in FY’19. In FY’20, there were 7 incidents where employees were disciplined for corruption.
Climate Goals & Targets
Environmental Challenges
- Cyclic nature of sugar business, risk of fluctuations in price and availability of sugarcane, raw sugar and energy prices
- Frequent changes in government policies
- Inadequate availability of raw materials
- Monsoon vagaries can impact cane growth
- Dependence on sugar cane seed variety ‘CO-0238’
Mitigation Strategies
- Integrated business model
- Forward contracts, hedging on exchanges
- Development of new cane varieties which consume less water
- Trench planting and other methods for water conservation
- Improving farmers’ financial liquidity, providing training to enhance yield
- De-risking our business by producing quality products, having a strong marketing network, improving process efficiencies, better cane management system and increasing distillery production
- R&D efforts to identify additional cane varieties
- Benchmarking exercise
Supply Chain Management
Responsible Procurement
- Local procurement (85% in FY19-20)
Climate-Related Risks & Opportunities
Physical Risks
- Monsoon vagaries
Transition Risks
- Changes in government policies
Opportunities
- Production and supply of ethanol
Reporting Standards
Frameworks Used: GRI, SASB
Certifications: ISO 14001 (most manufacturing units), Bonsucro (Kolhapur unit)
Awards & Recognition
- 21st National Energy Award for Excellence in Energy Management by CII (2020)
- CII-ITC Sustainability Awards (2019)
- Life Time Achievement Award by the Sugar Technologists’ Association of India (STAI)
- CII Sugartech Award (2019)
- Best Overall Performance Sugar Mill Award (Nigohi Unit)
- ICC SOCIAL IMPACT AWARDS (2019)
- ET2 GOOD 4 GOOD (2017)
- IICA - NGOBOX Good Practice Recognition Awards (2015)
Reporting Period: 2020-04 to 2021-03
Environmental Metrics
Total Carbon Emissions:168,435 tCO2e/year (Scope 1) + 2,397 tCO2e/year (Scope 2)
Scope 1 Emissions:168,435 tCO2e/year
Scope 2 Emissions:2,397 tCO2e/year
Renewable Energy Share:100% (co-generation)
Total Energy Consumption:135,196,97 GJ/year
Water Consumption:13,15,205 m³/year
Waste Generated:18,229 MT/year (Non-hazardous) + 11 MT/year (Hazardous)
Carbon Intensity:0.032 tCO2e/MT (FY21)
ESG Focus Areas
- Empowering People
- Responsible Consumption
- Responsible Growth and Business Ethics
- Sustainable Business Practices
Environmental Achievements
- Achieved Zero Liquid Discharge (ZLD) at all plants
- Increased sugar recovery to 12% in Uttar Pradesh and 13% in Maharashtra due to superior cane variety and cane management system
- Utilized bagasse in co-generation facilities to generate green power (119 MW installed capacity), exporting 60% to distribution companies
- Reduced energy intensity from 2.47 GJ/MT to 2.36 GJ/MT
Social Achievements
- Launched DIKSHa skill training program, benefiting 2018 families with an average income increase of INR 60,000 per year
- Implemented various livelihood projects (DIKSHa, Self-help groups, Moonj craft, Dairy development project)
- Implemented water conservation initiatives, saving 2.56 Lakh m³ of water and benefiting over 2,010 people
- Zero fatalities in FY21
Governance Achievements
- Established a robust governance framework with clearly defined roles for board-level committees
- Zero incidents of non-compliance and corruption in FY21
Climate Goals & Targets
Environmental Challenges
- Cyclic nature of the sugar business and fluctuations in sugarcane, raw sugar, and energy prices
- Frequent changes in government policies
- Inadequate availability of raw materials
- Monsoon vagaries impacting cane growth
- Dependence on sugarcane seed variety ‘CO-0238’
Mitigation Strategies
- Integrated business model
- Forward contracts and hedging
- Focus on de-risking through quality products, strong marketing, improved efficiencies, better cane management, and increased distillery production
- Development of new cane varieties that consume less water
- Research and development efforts to identify different cane varieties
- Benchmarking exercises
Supply Chain Management
Responsible Procurement
- Timely payment to cane farmers
- Local procurement (83% in FY21)
Climate-Related Risks & Opportunities
Reporting Standards
Frameworks Used: GRI Standards
Certifications: BONSUCRO (Kolhapur unit)
UN Sustainable Development Goals
- Goal 7 (Affordable and Clean Energy)
- Goal 13 (Climate Action)
- Goal 8 (Decent Work and Economic Growth)
Livelihood projects, water conservation initiatives, renewable energy solutions
Awards & Recognition
- Top honor at 24th IWPA General Meeting (DBSIL Wind Farm)
- Award for significant achievement in corporate social responsibility
- Top honor for helping government in eradication of Tuberculosis (DBSIL Nigohi Sugar Unit)