DyStar Group
Climate Impact & Sustainability Data (2012, 2014, 2017)
Reporting Period: 2012
Environmental Metrics
Total Carbon Emissions:144,699 tCO2e/year
Scope 1 Emissions:21,084 tCO2e/year
Scope 2 Emissions:123,615 tCO2e/year
Total Energy Consumption:145,286,560 kWh/year (direct); 224,203,606 kWh/year (indirect)
Water Consumption:6,683,378 m3/year
Waste Generated:8,010 tons/year
Carbon Intensity:1.257 tCO2e/tonne of production in 2012
ESG Focus Areas
- Economic Sustainability
- Environmental Sustainability
- Social Sustainability
Environmental Achievements
- Reduced GHG emissions by approximately 13%
- Reduced water use by 28%
- Reduced waste generation by 12.5%
Social Achievements
- Commitment to highest international standards for health and safety (Responsible Care®, SA 8000, ISO 9001 and 14001)
- Community development activities
- Establishment of the Advanced Academy for Development of Textile Technologists (AADTT) in India
Governance Achievements
- Established a Sustainability Committee to formulate and direct DyStar’s sustainability strategy
- Implemented a Code of Conduct
- Established a Compliance Management Structure
Climate Goals & Targets
Medium-term Goals:
- 20% reduction in electricity, water, waste and carbon emissions by 2020
Environmental Challenges
- Outdated and energy-intensive plants
- Global economic downturn
- Water scarcity
- Spills of hazardous materials
Mitigation Strategies
- Plant rationalization (closure of outdated plants)
- Focus on improving production efficiency
- Initiatives to enhance energy efficiency (variable frequency drives, production planning rearrangement, renewal of brine chiller, replacement of steam traps)
- Water conservation and recycling initiatives
- Improved material handling procedures and employee training
Supply Chain Management
Responsible Procurement
- Emphasis on purchasing locally produced goods and supplies
- Supplier selection based on cost, quality, delivery time, environmental friendliness, and past performance
Climate-Related Risks & Opportunities
Reporting Standards
Frameworks Used: GRI 3.1 (Level B), Greenhouse Gas (GHG) Protocol
Certifications: ISO 9001:2008, ISO 14001:2004, SA 8000, GOTS
Sustainable Products & Innovation
- AOX-free disperse dyes
- Metal-free dyes for wool and polyamides
Awards & Recognition
- Second position in the ‘Sustainability Stewardship - Innovation in Shaping Sustainability in Supply Chains’ category at the Parivartan Sustainable Leadership Awards
Reporting Period: 2014
Environmental Metrics
Total Carbon Emissions:156,292 tCO2e/year
Scope 1 Emissions:18,654 tCO2e/year
Scope 2 Emissions:137,638 tCO2e/year
Scope 3 Emissions:Not disclosed
Renewable Energy Share:Not disclosed
Total Energy Consumption:321,831,306 kWh/year
Water Consumption:7,614,932 m³/year
Waste Generated:9821 tons/year
Carbon Intensity:1.25 tCO2e/tonne production
ESG Focus Areas
- Environmental
- Social
- Governance
Environmental Achievements
- Reduced energy consumption by 6.7% compared to 2013
- Reduced GHG emission intensity by 14.8% since 2010
- Reduced total energy consumption by approximately 17,497 MWh in 2014
- Recycled 1,835,488 m³ of water (24.1% of total water consumption)
- Reduced lost days due to injury by 90% in 2014
Social Achievements
- Reduced employee turnover rate to 0.22% in 2014
- Increased total training hours by over 6000 hours in 2014
- Zero fatalities in the last three reporting periods
- Supported various community initiatives (HIV/AIDS support in Africa, helping disabled in Brazil, food donations in the USA, etc.)
Governance Achievements
- Strict adherence to health & safety policies and practices
- Established a Global Compliance Management Department to ensure adherence to laws and regulations
- Implemented ISO 14001 certified environmental management system at three sites
Climate Goals & Targets
Long-term Goals:
- Not disclosed
Medium-term Goals:
- Reduce environmental impact in four key areas (energy, GHG emissions, water, waste) by 20% by 2020
Short-term Goals:
- Not disclosed
Environmental Challenges
- Increasing legal ecological requirements related to products
- Increased public concern on sustainability aspects
- Need to closely monitor water consumption
- Need to include key supply chain aspects into sustainability disclosures
Mitigation Strategies
- Implemented a chemical management system based on econfidence® program
- Taking initiatives across the board to further cap water intensity
- Planning to include key supply chain aspects into sustainability disclosures in 2015
- Implementing energy management system as per ISO 50001 guidelines
Supply Chain Management
Supplier Audits: Not disclosed
Responsible Procurement
- Emphasis on policies covering child labor, forced labor, wage management, and human rights
Climate-Related Risks & Opportunities
Physical Risks
- Not disclosed
Transition Risks
- Not disclosed
Opportunities
- Not disclosed
Reporting Standards
Frameworks Used: GRI G3.1 Guidelines (Application level B), UNGC
Certifications: ISO 9001, ISO 14001
Third-party Assurance: Not disclosed
UN Sustainable Development Goals
- Not disclosed
Not disclosed
Sustainable Products & Innovation
- Realan® Black MF-PV (metal-free dyeing process for wool)
- Dianix® XF2 range (high wet-fastness dyes for polyester fabrics)
Awards & Recognition
- Not disclosed
Reporting Period: 2017
Environmental Metrics
Total Carbon Emissions:161,800 tCO2e/year
Scope 3 Emissions:3,150 thousand tCO2e/year
Renewable Energy Share:<1%
Total Energy Consumption:1,650 TJ/year
Water Consumption:7.8 million m3/year
Waste Generated:10,100 tons/year
Carbon Intensity:0.91 tCO2e per ton of production
ESG Focus Areas
- Environmental
- Social
- Governance
Environmental Achievements
- Reduced energy intensity by 7% (2017 vs. 2011)
- Reduced water withdrawal intensity by 39% (2017 vs. 2011)
- Reduced wastewater intensity by 30% (2017 vs. 2011)
- Reduced raw materials intensity by 21% (2017 vs. 2011)
- Reduced GHG emissions intensity by 9% (2017 vs. 2011)
- Reduced waste intensity by 25% (2017 vs. 2011)
- 28 dyes achieved GOLD-level Material Health certification from Cradle to Cradle Products Innovation Institute
Social Achievements
- 0% work-related fatalities
- 80% return-to-work rate after maternity leave
- 280,000 m3 of water provided to communities at no cost since 2011
- 205 hours worked in volunteering
- 100% of business locations audited for corruption-related risks
- 28% of management roles held by women
Governance Achievements
- Zero legal actions pending or completed in 2017 regarding anti-competitive behavior
- Zero fines, penalties, or warnings for health and safety impact violations of products and services
- Zero violations of local laws and regulations regarding the use of DyStar’s products and services
- Zero fines or penalties regarding product and service information and labelling for FY2017
- Zero fines, penalties, or warnings related to advertising, promotion or sponsorship activities
Climate Goals & Targets
Long-term Goals:
- Reduce production footprint by 20% per ton of production by 2020
Environmental Challenges
- Challenging market conditions due to tight supply of raw materials and increasing supply costs
- Increased commodity costs
- Changing consumer behavior
- Stringent enforcement of environmental laws and regulations in China
- Inefficiency of cost control due to system complexity
- External threats from competition, environment, and resources
- Economic challenges in different regions (e.g., inflation in South Africa)
- Political situations and material shortages
- Scope 3 emissions accounting for over 90% of total emissions
Mitigation Strategies
- Business restructuring to maintain competitiveness
- Improved organization structure and operational processes
- Improved procurement practices (leveraging Longsheng Kiri)
- Improved manufacturing and production techniques
- Maximizing efforts in production, logistics, and warehouse management
- Adapting market and sales strategies to specific contexts
- Planning ahead and acting fast
- Focus on innovation and R&D
- Brand and product differentiation
- Promoting environmental protection across the value chain
- Investing in partnerships with upstream and downstream businesses to reduce Scope 3 emissions
Supply Chain Management
Supplier Audits: Yearly or every two years
Responsible Procurement
- Code of Business Conduct for Suppliers & Third Party Service Providers
- Environmental and social criteria screening
- Targeted eco-testing of materials
- Annual re-evaluation of top 80% of material suppliers
Climate-Related Risks & Opportunities
Physical Risks
- Climate change impacting access to water
Opportunities
- Development of energy-efficient products
Reporting Standards
Frameworks Used: GRI Standards: Core Option
UN Sustainable Development Goals
- Goal 1
- Goal 5
- Goal 3
- Goal 7
- Goal 2
- Goal 6
- Goal 4
- Goal 8
- Goal 10
- Goal 12
- Goal 9
- Goal 13
DyStar's Four C's (Creating, Conserving, Caring, and Communicating) support the SDGs through various initiatives.
Sustainable Products & Innovation
- Cadira modules
- DyStar Indigo Vat 40% Solution
- Econtrol T-CA